• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.336-339
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• 2007

In order to investigate the cause of fluting in tangential bending of low carbon steel sheet, an analytic analysis, an experiment and a series of finite element analysis for bending process were done. The fluting in bended sheet was due to the yield point elongation of material. Due to the yield point elongation, unstable plastic hinge was occurred in course of bending of elastic perfectly plastic sheet. According to the analysis and computational results, lower yield point elongation than 5% was required to prevent fluting in $0.5{\sim}0.6t$ sheet in $15{\sim}20mm$ radius bending.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1995.03a
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• pp.203-210
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• 1995

The rapid progress of automobile industry has led to a demand for sheet metal products and the new forming technology for complex product is required. In Deep Drawing process of steel sheet, especially stainless steel sheet at room temperture, some intermediate annealing need to be added to lessen strain hardening effect. The present study is concerned with the wram deep drawing of stainless steel sheet. In order to reduce the number of working process. the limit drawing ration is considered as main parameter. In this study, the effect of process variables such a sblank holder force, working temperature and lubricant on limit drawing ration is investigated . Experiments are carried out for the hemisherical and sqare shape at room and warm temperature respectively. The drawing loads and thickness deviation accoring to process variables measured . As the result of apploying those experimental data to the commerical butt product, the number of process can be reduced and good quality of products can be obtained.

• Transactions of Materials Processing
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• v.21 no.6
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• pp.378-383
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• 2012

Laser forming is an advanced process in sheet metal forming in which a laser heat source is used to shape the metal sheet. This is a new manufacturing technique that forms the metal sheet only by a thermal stress. Analyses of the temperature and stress fields are very important to identify the deformation mechanism in laser forming. In this paper, temperature distributions and deformation behaviors of DP980 steel sheets are investigated numerically and experimentally. FE simulations are first conducted to evaluate the response of a square sheet in bending. The effects of process parameters such as laser power and scanning speed are then analyzed numerically and experimentally. It is observed that experimental and numerical results are in good agreement. These results provide a relationship between the line energy and the angles for laser bending of DP980 steel sheets.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.2
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• pp.108-114
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• 1998

Development on the mechanical properties of steel sheet for the automobile body panel is very important in the BAF(Batch annealing furnace) annealing process. Because of the heat treatment method in the BAF, mechanical properties was decided on the heat treatment method of the coil. So, we tested on the development of mechanical properties according to heat treatment method at the annealing furnace using the Ax(H$_2$75%, $N_2$25%) atmospheric gas and the HNx(H$_2$4%, $N_2$96%) atmospheric gas. As a result of several investigations. We confirmed the following characteristics ; mechanical properties was changed under the influence of the annealing cycle, the heat treatment method and the atmospheric gas. And, elongation in the HNx BAF was better than the Ax BAF. Finally, most important thing in the BAF is using of proper annealing cycle in order to get a good quality.

• Journal of Welding and Joining
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• v.19 no.4
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• pp.379-383
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• 2001

Resistance spot welding has been widely used in the sheet metal joining processes because of low cost, high productivity and convenience. Recently, automobile and aerospace industries are trying to replace partly steel sheets with aluminum alloy sheets. But in the case of dissimilar materials, to apply resistance spot welding has been known to be very difficult owing to the effect of melting temperature. On this study, an effort was made to apply spot welding of dissimilar sheet metals, 2024 aluminum alloy and zinc coated steel sheet, evaluate the spot weld quality with tensile-shear strength test and nondestructive evaluation technique, C-scan image methodology. In this study results, as the current below 11 kA, melting of materials is not achieved well. Also as the current exceeds to 13.5 kA, the more spatters happen at welded zone and tensile-shear strength lowered. So, the feasibility of C-scan image technique proposed in the study is found to be suitable evaluation method for resistance spot weldability.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.61 no.12
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• pp.1813-1819
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• 2012

This paper presents vector magnetic properties of an electrical steel sheet (ESS) employed for electric machine and iron loss analysis considering the vector magnetic properties of the ESS. The vector magnetic properties of the ESS are measured by using a two-dimensional single sheet tester and modeled by an E&S vector hysteresis model to be applied to finite element method. The finite element analysis considering the vector magnetic properties is applied to iron loss analysis of a three-phase induction motor model, and the influences of the vector magnetic properties on the iron loss distribution are verified by comparing with numerical results from a typical B-H curve model.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.11a
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• pp.177-180
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• 2006

Experimental study has been performed in order to evaluate the effects of steel reinforcement ratio on the flexural behavior of RC beams strengthened with CFRP sheets. The steel reinforcement ratio of $0.78%({\rho}_s/{\rho}_b=24%)$ is selected to have balance failure when control RC beams were strengthened with 1 ply CFRP sheet. Total 6 half-scale specimens were manufactured including each unstrengthened specimens, which have 3 different reinforcement ratios. The specimens strengthened with CFRP sheet consist of under- or over-reinforced beams for the balanced failure condition. Moreover, the behavior of un strengthened or strengthened beams were compared to evaluate flexural performance. The results of this study show that the over-reinforced specimens were failed by concrete crushing prior to CFRP sheet failure by debonding or rupture. On the contrary, the under-reinforced specimen were failed by rupture of CFRP sheet.

• Transactions of the Korean Society of Mechanical Engineers
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• v.14 no.6
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• pp.1474-1486
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• 1990

The frictional characteristics of galvanized sheet steels(GA, EG, EGF, EGN) for automobiles were studied and compared with that of cold rolled sheet steel. A draw bead tester which simulates metal flow through a draw bead in stamping die face was used to measure coefficients of friction of galvanized sheet steels for four kinds of lubricants. Stamping formability of galvanized sheet steels for quarter outer panel was examined. The results show that stamping formability and friction characteristics were mainly influenced by the nature of zinc coating, surface roughness and micro hardness of coated layer, and proved to be very sensitive to the lubricant used.

• Transactions of Materials Processing
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• v.16 no.4 s.94
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• pp.317-322
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• 2007

In order to investigate the cause and condition of fluting in tangential bending of low carbon steel sheet, an analytic analysis, an experiment and a series of finite element analysis for bending process were done. The fluting in bended sheet was related with the yield point elongation of material. Due to the yield point elongation, unstable plastic hinge was occurred in course of bending of elastic perfectly plastic sheet. According to the analysis and computational results, lower yield point elongation than 5% was required to prevent fluting in 0.5-0.6t sheet in $15{\sim}25mm$ radius bending. The tendency of fluting occurrence was reduced as decreasing the radius of bending, increasing thickness of bended sheet, and removing irregularity in sheet and bending processes.

• Journal of the Korea institute for structural maintenance and inspection
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• v.15 no.4
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• pp.155-164
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• 2011

In the case of impact loading test, measurement of the test data has difficulties due to fast loading velocity. In addition, the dynamic behaviors of specimens are distorted by ignoring local fracture. In this study, therefore, finite element analysis which considers local fracture and strain rate effect on impact load was performed by using LS-DYNA, an explicit analysis program. The one-way and two-way specimens strengthened with FRP Sheets and steel fibers were considered as analysis models. The results showed that the impact resistance of steel fiber reinforced concrete (SFRC) and ultra high performance concrete (UHPC) was enhanced. In the case of specimens strengthened with FRP Sheets, GFRP was superior to CFRP in the performance of impact resistance, and there was little effect of the FRP Sheet orientation. The reliability of this analysis model was verified by comparing with previous experimental results.