• Title/Summary/Keyword: Steel disk

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The Trial Fabrication and Properties of Small-size Disk-Type Ultrasonic Motor Using Travelling wave (진행파를 이용한 소형 디스크타입 초음파 모터의 시작과 특성)

  • 박철현;이종섭;이강원;정수현;채홍인;임기조
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.05a
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    • pp.669-672
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    • 1999
  • In this paper, we studied the properties of small-size disk-type ultrasonic motor using travelling wave for the application to the precise control robotic joint motor and fabricated it. The diameter of the ultrasonic motor fabricated was 13mm. Also, the piezoelectric vibrator was constructed by piezoelectric ceramic and elastic material. The piezoelectric ceramic was composed to PZ-PT-PMN which was shown the high electromechanical stability under high vibration level and stainless steel was used as the elastic material in which configuration was disk-type. To conform the capability of application to robotic motor, we measured the change of rotational speed according to applied voltage and applied frequency. As the results, the small-size disk-type ultrasonic motor was able to fabricate, and the revolution speed was 350 (rpm) when input voltage was 55 (Vrms) and applied frequency 160.4 IkHz] under pre-load.

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Theoretical analysis of rotary hyperelastic variable thickness disk made of functionally graded materials

  • Soleimani, Ahmad;Adeli, Mohsen Mahdavi;Zamani, Farshad;Gorgani, Hamid Haghshenas
    • Steel and Composite Structures
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    • v.45 no.1
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    • pp.39-49
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    • 2022
  • This research investigates a rotary disk with variable cross-section and incompressible hyperelastic material with functionally graded properties in large hyperelastic deformations. For this purpose, a power relation has been used to express the changes in cross-section and properties of hyperelastic material. So that (m) represents the changes in cross-section and (n) represents the manner of changes in material properties. The constants used for hyperelastic material have been obtained from experimental data. The obtained equations have been solved for different m, n, and (angular velocity) values, and the values of radial stresses, tangential stresses, and elongation have been compared. The results show that m and n have a significant impact on disk behavior, so the expected behavior of the disk can be obtained by an optimal selection of these two parameters.

Exact thermoelastoplastic analysis of FGM rotating hollow disks in a linear elastic-fully plastic condition

  • Nadia Alavi;Mohammad Zamani Nejad;Amin Hadi;Anahita Nikeghbalyan
    • Steel and Composite Structures
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    • v.51 no.4
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    • pp.377-389
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    • 2024
  • In the present study, thermoelsatoplastic stresses and displacement for rotating hollow disks made of functionally graded materials (FGMs) has been investigated. The linear elastic-fully plastic condition is considered. The material properties except Poisson's ratio are assumed to vary in the radial direction as a power-law function. The heat conduction equation for the one-dimensional problem in cylindrical coordinates is used to obtain temperature distribution in the disk. The plastic model is based on the Tresca yield criterion and its associated flow rules under the assumption of perfectly plastic material behavior. Exact solutions of field equations for elastic and plastic deformations are obtained. It is shown that the elastoplastic response of the functionally graded (FG) disk is affected notably by the radial variation of material properties. It is also shown that, depending on material properties and disk dimensions, different modes of plastic deformation may occur.

Nucleation and Growth Mechanism of Sticking Phenomenon in Ferritic Stainless Steel (페라이트계 스테인레스강의 STICKING 발생 및 성장기구)

  • Jin, W.;Choi, J.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.373-382
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    • 1999
  • Nucleation and growth process of sticking particle in ferritic stainless steels was investigated using a two disk type hot rolling simulator. The sticking behavior was strongly dependent on the surface roughness of a high speed steel roll(HSS) and the oxidation resistance of the ferritic stainless steels. A hot rolling condition with the lower oxidation resistance of the stainless steel and the higher surface roughness of HSS roll was more sensitive to sticking occurrence. It was also illucidated that the initial sticking particles were nucleated at the scratches formed on the roll surface and were served as the sticking growth sites. As rolling proceeded, the sticking particles grew sites. As rolling proceeded, the sticking particles grew by the process that the previous sticking particles provided the sticking growth sites.

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The design and characteristics of disk-type ultrasonic motor (디스크타입 초음파모터의 제작 및 특성평가)

  • Yun, Yong-Jin;Park, Sung-Hee;Kang, Sung-Hwa;Lim, Ki-Joe
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.11a
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    • pp.232-233
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    • 2005
  • In this paper, disk-type ultrasonic motor using a combination of radial and bending vibration modes is newly designed and fabricated. The characteristics of the test motor are also measured. By means of travelingelastic wave induced at the surface of circumference of the elastic disk, a steel bar in contact with the surface of circumference of elastic disk bonded onto the piezoelectric ceramic disks is driven inboth directions by changing the sine and cosine voltage inputs. The stator of the motor is composed of two sheets of piezoelectric ceramic disk to bond onto both surfaces of a elastic disk, respectively. As the results, the diameter of elastic body is increased, the resonant frequency is decreased. The resonant frequency of the stator is about 92 kHz, which is composed with piezoelectric ceramic disks of 28 mm in diameter and 2 mm in thickness, and an elastic body of 32 mm in diameter and 2 mm in thickness. A driving voltage of 20 Vpp produces 200 rpm with a torque of 1Nm and an efficiency of about 10 %.

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Limit elastic speed analysis of rotating porous annulus functionally graded disks

  • Madan, Royal;Bhowmick, Shubhankar;Hadji, Lazreg;Tounsi, Abdelouahed
    • Steel and Composite Structures
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    • v.42 no.3
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    • pp.375-388
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    • 2022
  • In this work, limit elastic speed analysis of functionally graded porous rotating disks has been reported. The work proposes an effective approach for modeling the mechanical properties of a porous functionally graded rotating disk. Four different types of porosity models namely: uniform, symmetric, inner maximum, and outer maximum distribution are considered. The approach used is the variational principle, and the solution has been achieved using Galerkin's error minimization theory. The study aims to investigate the effect of grading indices, aspect ratio, porosity volume fraction, and porosity types on limit angular speed for uniform and variable disk geometries of constant mass. To validate the current study, finite element analysis has been used, and there is good agreement between the two methods. The study yielded a decrease in limit speed as grading indices and aspect ratio increase. The porosity volume fraction is found to be more significant than the aspect ratio effect. The research demonstrates a range of operable speeds for porous and non-porous disk profiles that can be used in industries as design data. The results show a significant increase in limit speed for an exponential disk when compared to other disk profiles, and thus, the study demonstrates a range of FG-based structures for applications in industries that will not only save material (lightweight structures) but also improve overall performance.

Effect of B Contents on Hardness Characteristic of Disk Laser Beam Welded CP Steels (CP강의 디스크레이저 용접부의 경도특성에 미치는 B 함유량의 영향)

  • Park, Tae-Jun;Yu, Jung-Woo;Kang, Jun-Il;Han, Tae-Kyo;Chin, Kwang-Keun;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.29 no.1
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    • pp.107-114
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    • 2011
  • CP steel was developed to reduce the weight and increase the strength of car body. When it was welded using state-of-the-art disk laser welding, the effected of boron on the microstructure and hardness were investigated. Welding power was fixed at 3.5kW and welding speeds were 4,8 and 12m/min. Full penetration occurred in welding speed of 12m/min and weld bead was almost unchanged with boron contents. But the welding speed increased, the upper and lower bead were narrowed. In a welding speed of more than 8m/min, underfill defects were formed on the bead bottom. The hardness of weld zone was somewhat fluctuation in fusion zone and HAZ showed the highest hardness values. The hardness of each region showed little change with the boron contents, and softening phenomenon occurred in the HAZ near the base metal regardless of the boron contents.

Effect of Pro-eutectoid Ferrite and Cementite-spheroidization on the Sliding Wear Resistance of Carbon Steels (탄소강의 초석페라이트와 시멘타이트 구상화가 미끄럼마멸 거동에 미치는 영향 분석)

  • Hur, H.L.;Gwon, H.;Kim, M.G.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.23 no.6
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    • pp.345-350
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    • 2014
  • The current study elucidates the effects of cementite spheroidization and pro-eutectoid ferrite on the sliding wear resistance in medium carbon (0.45wt%C) and high carbon (1wt%C) steels. Both steels were initially heat treated to obtain a fully pearlite or ferrite + pearlite microstructure. Spheroidizing heat treatments were performed on both steels to spheroidize the pearlitic cementite. Sliding wear tests were conducted using a pin-on-disk wear tester with the steel specimens as the disk and an alumina ($Al_2O_3$) ball as the pin. The sliding wear tests were carried out at room temperature in air with humidity of $40{\pm}2%$. Adapted sliding distance and applied load was 300m and 100N, respectively. Sliding speed was 0.1m/s and the wear-track radius was 9 mm. Worn surfaces and cross-sections of the wear track were examined using an SEM. Micro Vickers hardness of the wear-track subsurface was measured as a function of depth from the worn surface. Hardness and sliding-wear resistance of both steel decreased with increased spheroidization of the cementite. The decrease was more significant in the fully pearlitic steel (1wt%C steel). The steel with the pro-eutectoid ferrite showed relatively higher wear resistance compared to the spheroidized pearlitic steel.

Friction Characteristics of automotive friction materials containing different metallic fibers against Al-MMC and cast iron disk specimens (자동차용 마찰재에 사용되는 금속섬유의 종류에 따른 마찰특성의 변화에 관한 연구)

  • Lee, Jin-Soo;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.255-264
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    • 1999
  • Friction characteristics of automotive friction materials containing different metallic fibers rubbing against Al-MMC and cast iron disk specimens have been studied. Friction materials containing aluminum, copper or low steel carbon fiber were tested. Friction tests were composed of three different phases to investigate the effect of temperature, pressure, speed, and drag time. The results showed that the friction material containing Al fibers has lower friction force and wear amount than the others with Cu or Steel fiber. On the other hand, the wear of friction material was severe in the case of using Al-MMC rotors. These results showed that the thermal decomposition of solid lubricants (and organic components), formation of transfer layer, and SiC particles in the AI-MMC rotor play crucial roles in determining the friction characteristics.

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An Experimental Investigation of Dry Friction Noise for Several Metallic Materials (금속 재질별 건성 마찰소음 실험적 특성 연구)

  • Baek, Jongsu;Kang, Jaeyoung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.7
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    • pp.681-686
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    • 2015
  • The onset characteristics of friction-induced noise for a steel plate and 4 metallic pins (Cu, Ni, Al, Mg) were studied through the pin-on-disk machine and the reciprocating testing machine. The results showed that the negative slope of the friction curve was related to the onset time of friction noise. Particularly, Cu was found to be the best metallic material for preventing squeak noise in terms of the onset time and the negative friction slope.