• 제목/요약/키워드: Steel casting

검색결과 339건 처리시간 0.023초

Experimental Study on the Flexural Behavior of Reinforced Hooked Steel Fibrous Concrete Beam (훅트강섬유보강철근콘크리트보의 휨거동에 관한 실험적 연구)

  • 심종성;이차돈;김규선;오홍섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 한국콘크리트학회 1995년도 봄 학술발표회 논문집
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    • pp.311-318
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    • 1995
  • Increases in strength and ductilities of steel fiber reinforced concrete(SFRC) under direct tension and compression result in improvements of flexural behavior of reinforced steel fibrous concrete beam(RSFCB) Use of hooked steel fibers in stead of round steel fibers enhances futher the structural porperties of a beam due to their greater mechanical bond resistance compared to that of round steel fibers. Flexural strength, initial stiffness ductility and failure mechani는 of RSFCB are dependent upon material and structural parameters and among which are the volume fraction of fibers, reinforcement ratio, and casting depth of SFRC in a beam section. The flexural behavior of RSFCB's are examined experimentally in this study and some conclusions are made regarding those effects of main material and structural parameters on the overall behavior of RSFCB.

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A Study on the Surface Characterization of Fe-17wt.%Cr Steel for Cast-bonding of Al and Stainless Steel (Al과 스텐레스강의 주조접합을 위한 STS430(Fe-17wt.%Cr)강의 표면처리 특성연구)

  • Kim, Eok-Soo
    • Journal of Korea Foundry Society
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    • 제25권3호
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    • pp.134-141
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    • 2005
  • To overcome the undesirable deformation, peeling off and geometrical restrictions which were mainly caused by differences in thermal expansion coefficients during the cladding of aluminum strip and stainless strip, new processing method based on vacuum die casting is designed and implemented in fabricating Al/Fe-17wt%Cr steel(stainless steel). To increase cast-bonding ability, the surface of Fe-17wt%Cr steel is electrochemically etched to have optimum pit size and density. The optimum conditions to generate best pit are as follows: Solution: 1 M $Fecl_{3}$+1 M Nacl, Addition: $CuCl_{2}+HCl$, Current density: 80 $mA/cm^{2}$, Total current: 400 $coulomb/cm^{2}$, AC frequency :60 Hz.

Comparative Analysis on the Surface Property of SKD 61 Die-casting Steel Using Multilayer PVD Coating (다층 PVD 코팅을 이용한 SKD 61다이캐스팅 강의 표면 특성 비교 분석)

  • Kim, Seung Wook
    • Journal of the Semiconductor & Display Technology
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    • 제20권2호
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    • pp.43-50
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    • 2021
  • The properties of materials which are widely used in industry fields like automobile, shipbuilding, casting, and electronics are strongly needed to have higher surface hardness, lower surface roughness, and higher compressive residual stress. As mentioned above, for the purpose of satisfying three factors, a variety of researches with respect to surface improvement have been actively studied and applied to every industry. SKD61 which is mostly used for die casting process of cold chamber method must meet a countless number of problems which are thermal, mechanical and chemical from highly specific working environment at high temperature over 600℃. Above all, in case of plunger sleeves used for die casting process, thermal fatigue has a bad effect on the surface of an inlet where molten metal is repeatedly injected. On account of it, plunger sleeves cause manufacturers to deteriorate quality of products. Therefore, in this paper, to improve the surface of an inlet of plunger sleeve, multilayer PVD coating using Ti, Cr and Mo is suggested. Furthermore, The surface characteristics such as surface roughness(Rsa, Rsq), surface hardness(HRB, HRC) and residual stress using XRD(X-ray diffractometer) of coated samples and specimens are studied and discussed.

전기로 조업에서의 작업 단위 편성

  • 박형우;신동민;홍유신
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 대한산업공학회/한국경영과학회 1996년도 춘계공동학술대회논문집; 공군사관학교, 청주; 26-27 Apr. 1996
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    • pp.566-569
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    • 1996
  • Steel making using EAF (Electric Arc Furnace) consists of three major processes: molten steel making, slab casting and hot rolling. Orders from customers, which includes their requirements such as composition, order quantity with allowable range, width, thichness, and unit weight of coils etc, are grouped as charges for EAF to enhance the productivity of the furnace. This paper develops an efficient grouping algorithm for charges in the EAF by exploiting the order characteristics: the allowable ranges of furnace capacity, order quantity, and unit weight of coils. Numerical test shows that the proposed heuristic works very efficiently and the results are quite satisfactory.

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Wear characteristics of build-up weld metal using CH-90 Electrode (CH-90 용접봉을 이용한 육성 용접부의 마모 특성에 관한 연구)

  • Lee, Bo-Yeong;An, Dae-Hwan;Kim, Jae-Seong;Jin, Hyeong-Guk
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 2006년 추계학술발표대회 개요집
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    • pp.225-227
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    • 2006
  • As rail steel at a crossing area must undergo much higher loading than those at regular railway, Mn-alloyed steel is normally used for its high load-carrying capability and reduced wear rate. However, as these Mn-alloyed steel is tend to have casting defects, manufacturing cost to produce defect-free Mn-alloyed steel becomes quite expensive. Therefore, in order to replace Mn-alloyed steel, we performed build-up welding using CH-90 and investigated regarding to wear characteristics of build-up weld metal.

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Construction sequence modelling of continuous steel-concrete composite bridge decks

  • Dezi, Luigino;Gara, Fabrizio;Leoni, Graziano
    • Steel and Composite Structures
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    • 제6권2호
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    • pp.123-138
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    • 2006
  • This paper proposes a model for the analysis of the construction sequences of steel-concrete composite decks in which the slab is cast-in-situ for segments. The model accounts for early age shrinkage, such as thermal and endogenous shrinkage, drying shrinkage, tensile creep effects and the complex sequences of loading due to pouring of the different slab segments. The evolution of the structure is caught by suitably defining the constitutive relationships of the concrete and the steel reinforcements. The numerical solution is obtained by means of a step-by-step procedure and the finite element method. The proposed model is then applied to a composite deck in order to show its potential.

Adhesion between the Nylon Cylinder and Steel Shaft by Expansion Fit and Induction Heating (나일론 실린더와 강축의 열박음과 유도가열에 의한 접합의 연구)

  • Choi Sin-Jin;Kang Suk-Choon
    • Journal of the Korean Society for Precision Engineering
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    • 제22권2호
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    • pp.139-147
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    • 2005
  • The lubricant impregnated MC nylon has good frictional properties, but its mechanical strength is inferior to steel for the mechanical elements. For the tribological application Nylon as gears, sliding bearings, cam and etc, the steel shafts are fitted in pre-heated nylon cylinder by a process of interference expansion fit and bonded by induction heating method. The joint shear strength of the two materials was measured by a universal test machine. From the study, the adhesive shear strength between these two materials was affected by the factors of the interference between nylon and steel, the size of nylon cylinder, knurl of steel shaft and inducting heating conditions. The most effective jointing conditions were analyzed and decided for the practical application in the industry.

The Removal of Inclusions in Molten Steel by Coating Materials for Tundish (턴디쉬용 코팅재에 의한 강중 개재물 저감효과)

  • 조문규;이석근
    • Journal of the Korean Ceramic Society
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    • 제35권1호
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    • pp.33-40
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    • 1998
  • A MgO-CaO-based coating material for ferrous melt refining is applied to the tundish operation for mol-ten steel having low carbon. The changes in the total oxygen content insoluble aluminum content and the content of inclusions in molten steel during tundish operation were measured at the pouring part strand of tundish and mold. On the basis of the experimental results the interfacial reaction occurring between the coating materials and the molten steel in tundish was discussed and compared with the theoretical con-sideration. It is concluded that interfacial reaction is not active at the strand part of tundish but is active at the pouring part because of the turbulent flow in the molten steel.

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Virtual-reality-based Operation Training System for Steel Making Process (가상 현실 기반 철강 공정 조업 교육 시스템)

  • Choi, Ja-Young;Lee, Jin-Hwi;Kim, Yong-Soo;Kim, Seok
    • Journal of Institute of Control, Robotics and Systems
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    • 제21권8호
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    • pp.709-712
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    • 2015
  • This paper will introduce the development case study about virtual-reality-based operation training system for steel making process. Steel making process consist iron making process to create liquid steel, pig iron, by reduction process, steel making process to make molten steel by refining, continuous casting process to make slab, and rolling process to make final product like coil, plate. This steel making process deals with liquid and solid products, so facilities of steel making process are very various and complicated. In addition, according to various customer requirements, the recycle of facilities and recipes changing have been fast. So the training for skilled operators is very important point. In this paper, we develop steel making training system based virtual reality for training skilled operator. This system consists of virtual machine, virtual HMI, and virtual control panel. And for fitting the characteristics of each process and increasing the education effectiveness, we develop dynamic methods like the method of dynamic education system configuration, initial facilities setup operation education system, and etc.

Thermal and Mechanical Properties of Electro-Slag Cast Steel for Hot Working Tools

  • Moon Young Hoon;Kang Boo Hyun;Van Tyne Chester J.
    • Journal of Mechanical Science and Technology
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    • 제19권2호
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    • pp.496-504
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    • 2005
  • The thermal and mechanical properties of an electro-slag cast steel of a similar chemical composition with an AISI-6F2 steel are investigated and compared with a forged AISI-6F2 steel. AISI-6F2 is a hot-working tool steel. Electro-slag casting (ESC) is a method of producing ingots in a water-cooled metal mold by the heat generated in an electrically conductive slag when current passes through a consumable electrode. The ESC method provides the possibility of producing material for the high quality hot-working tools and ingots directly into a desirable shape. In the present study, the thermal and mechanical properties of yield strength, tensile strength, hardness, impact toughness, wear resistance, thermal fatigue resistance, and thermal shock resistance for electro-slag cast and forged steel are experimentally measured for both annealed and quenched and tempered heat treatment conditions. It has been found that the electro-slag cast steel has comparable thermal and mechanical properties to the forged steel.