• Title/Summary/Keyword: Steel Strip

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Microstructural Control of High Speed Steel Roll Material with Titanium and Niobium (Ti과 Nb에 의한 HSS 작업롤재의 미세조직 제어)

  • 김진수;김동규;최진원;이희춘
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.262-271
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    • 1999
  • This work was intended to modify the solidification structure of high speed steel roll material for hot strip mill, by the introduction of alloying elements designed to form primary carbide dispersions via melt treatment procedure. Solidification structure was modified by the melt treatment with titanium and distribution. This modifying effect could be attributed to the fact that the nuclie formed at high temperature upon inoculation induce the formation of fine equiaxed grain and primary carbide during solification, which is also likely to be responsible for the fact that TiC acts as effective nuclie for primary VC solidification.

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A Non-Cirucular Contact Arc Model for Temper Rolling

  • Y.L. Liu;Lee, W.H.;Cho, K.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.293-300
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    • 1999
  • A mathematical model for the analysis of roll gap phenomena in strip temper rolling process is described. The mechanical peculiarities of temper rolling process, such as high friction value and non-circular contact arc, low reduction and non-negligible entry and exit elastic zones as well as central restricted deformation (preliminary displacement or sticking) zone etc., are all taken into account. The deformation of work rolls is calculated with the influence function method and arbitrary contact arc shape is permitted. The strip deformation is modeled by slab method and the entry and exit elastic deformation zones are included. The restricted deformation zone near the neutral point is also considered. The concept and the calculation method of limiting preliminary displacement are used to determine the length of the central restricted deformation zone. The comparison of the model results with the measured mill data is also made.

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On the Full Stand Modeling and Tension Control for the Hot Strip Finishing Mill with PID Structure

  • Ahn, Byoung-Joon;Park, Ju-Yong;Chang, Yu-Shin;Lee, Man-Hyung
    • Journal of Mechanical Science and Technology
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    • v.18 no.7
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    • pp.1062-1073
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    • 2004
  • We describe a looper controller design for a hot strip finishing mill in steel plants. The main function of the looper system is to balance the mass flow of the strip by accumulating material in the middle of the stands. Another function is to control the strip tension which influences the width of the strip. To ensure strip quality, it is very important to control the tension of the hot strip finishing mill. However, because there is a mutual interaction between the looper angle and the strip tension, it is difficult to control the looper system. Previous researches examined only the operation of a single stand. But it is not sufficient to examine the operation and effect of whole stands because the operation is wholly interdependent. In this paper, we present a full model of the hot strip finishing mill in order to more effectively control strip tension. We propose several control methods for the full-stand hot strip finishing mill, denoted as conventional PI, PI with cross gain, and coefficient diagram method (CDM) PID control. In the real plants, there are some problems by using higher order controllers such as LQ, LQG and H$\_$$\infty$/. By comparison, the PID controller is very simple and easy to apply to all real plants. To that end, we present our findings on PID controls and their potential use in the hot strip finishing mill.

Roughness and micro pit defects on surface of SUS 430 stainless steel strip in cold rolling process

  • Li, Changsheng;Zhu, Tao;Fu, Bo;Li, Youyuan
    • Advances in materials Research
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    • v.4 no.4
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    • pp.215-226
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    • 2015
  • Experiment on roughness and micro pit defects of SUS 430 ferrite stainless steel was investigated in laboratory. The relation between roughness and glossiness with reduction in height, roll surface roughness, emulsion parameters was analyzed. The surface morphology of micro pit defects was observed by SEM, and the effects of micro pit defects on rolling reduction, roll surface roughness, emulsion parameters, lubrication oil in deformation zone and work roll diameter were discussed. With the increasing of reduction ratio strip surface roughness Ra(s), Rp(s) and Rv(s) were decreasing along rolling and width direction, the drop value in rolling direction was faster than that in width direction. The roughness and glossiness were obtained under emulsion concentration 3% and 6%, temperature $55^{\circ}C$ and $63^{\circ}C$, roll surface roughness $Ra(r)=0.5{\mu}m$, $Ra(r)=0.7{\mu}m$ and $Ra(r)=1.0{\mu}m$. The glossiness was declined rapidly when the micro defects ratio was above 23%. With the pass number increasing, the micro pit defects were reduced, uneven peak was decreased and gently along rolling direction. The micro pit defects were increased with the roll surface roughness increase. The defects ratio was declined with larger gradient at pass number 1 to 3, but gentle slope at pass number 4 to 5. When work roll diameter was small, bite angle was increasing, lubrication oil in micro pit of deformation zone was decreased, micro defects were decreased, and glossiness value on the surface of strip was increased.

Analysis of a Vortex Structure Near the Strip Edge for Preventing Edge Zn Overcoation (단부 아연 과도금 방지를 위한 단부 와동 구조의 분석)

  • Cho, Choong-Won;Kim, Sang-Joon;Ahn, Gi-Jang;Chung, Myung-Kyoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.8
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    • pp.1105-1113
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    • 2003
  • In the gas wiping process of continuous hot-dip galvanizing, edge overcoating develops near the edge of the steel strip. The overcoating is supposed to occur due to the reduced impact pressure of wiping gas on the strip surface. The purpose of this study is to investigate the effect of edge vortex on the reduced impact pressure. Three-dimensional unsteady flows are simulated using a commercial code, STAR-CD. Standard k-$\varepsilon$ model is used as a turbulence model. It is found that an alternating vortex structure in the vicinity of strip edge is developed by buckling of opposed jet streams and that the reduced amount of impact pressure at strip edge becomes smaller as the air knife gets closer to the strip. The effect of edge baffle on the reduced impact pressure is also investigated.

Experimental Study of Flexural Behavior of Steel Beam Strengthened with the Fiber Reinforced Polymer Plastic(FRP) Strips (섬유보강플라스틱(FRP) 스트립으로 보강한 철골보의 휨거동에 관한 실험적연구)

  • Choi, Sung Mo;Park, Jai Woo
    • Journal of Korean Society of Steel Construction
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    • v.26 no.2
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    • pp.69-79
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    • 2014
  • This paper presents the experimental results of flexural behavior of steel beam strengthened with fiber reinforced polymer plastic (FRP) strips subjected to static bending loading. Four H beams were fabricated strengthened with aramid strips and carbon strips and one control specimen were also fabricated. Among them two specimens were strengthened with partial length. The H-beams had two types of failure mode, depending on the length of the FRP strips:(1) strip debonding in beams with partial length reinforcement and (2) strip rupture in beams with full length reinforcement. From the test, it was observed that maximum increase of 16% was also achieved in bending-load capacity.