• Title/Summary/Keyword: Steel Production

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Study on Highly Accuracy Quality Evaluation of Spot Weld by use of Image Processing Technique

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.38-46
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    • 1996
  • This paper discusses the feasibility of Ultrasonic Nondestructive Evaluation (UNDE) technique for sport weld quality. Ultrasonic c-scan image assisted by image processing technique was used for Nondestructive Evaluation(NDE) of spot weld quality. Ultrasonic testing results obtained were confirmed and compared by Optical Microscope and SAM(Scanning Acoustic Mircroscope) observation of the spot-weld cross section, The results show that the nugget dinameter can be successfully measured with the accuracy of 0.5mm. It was ascertained that ultrasonic c-scan technique is very effective method for the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget. Additional support for the above conclusions is provided by the results for galvanized steel. The ultrasonic results for galvanized welds generally correspond to the results for uncoated steel. Finally, it was found that the above-mentioned technique can be sufficiently applied to NDE method for securing the Quality Assurance(QA) of spot welded products in production line.

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New Current Measurement Device in Resistance Spot Welding by Using the Ring Deformation (링의 변형을 이용한 저항용접 전류측정장치의 개발)

  • Park, S.W.;Na, S.J.
    • Proceedings of the KWS Conference
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    • 1990.11a
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    • pp.82-86
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    • 1990
  • A new method was investigated to measure the high current in resistance welding processes. A measuring unit was developed by using a strain gage attached on the outer surface of a steel ring. The steel ring was placed around a section of the secondary loop of the welding machine, and was deformed by electro-magnetic forces induced by the high welding current. The circumferential constituent of the ring deformation was then used to obtain a signal voltage proportional to the secondary welding current. The strain gage signal of ring deformation is enough to determine the welding current in resistance spot welding, especially when welded with direct current.

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Application of Springback Analysis in the Development of a Reinforce Center Pillar Stamping Die (고강도강 Reinforce Center Pillar의 스프링백 해석)

  • Kim, K.T.;Kim, S.H.;Yoo, K.H.;Lee, C.W.;Shim, H.B.
    • Transactions of Materials Processing
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    • v.23 no.5
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    • pp.297-302
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    • 2014
  • The current paper introduces work that was conducted during the development of a stamping die for a reinforce center pillar made from high strength steel. In the current study, the Bauschinger effect on the springback analysis was studied by comparing simulation results with real panels, which are currently in production. For a complicated part shape, quantitative measurements of the deformed shape are not easy in general to obtain. An adjustment procedure of the shape data for some chosen sections has been suggested to improve the accuracy of the quantitative measurements. The results show that the kinematic hardening model provides more accurate results.

Behavior of Initial Formation of Iron Nitride on Carbon Steel at Low Pressure Gas Nitriding (저압가스질화에서 탄소강의 초기 화합물층 형성 거동)

  • Kim, Yoon-Kee;Kim, Sang-Gweon
    • Journal of the Korean institute of surface engineering
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    • v.44 no.3
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    • pp.75-81
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    • 2011
  • Growth behaviors of iron-nitride on S45C steels at low pressure gas nitriding were examined. Surfaces of the steels covered with fine and porous oxide during the pre-oxidation using $N_2O$ gas. Well faceted particles connected with them were observed after 1 min nitriding. They grew steadily and filled inter-pores during additional nitriding process. From the X-ray diffraction analysis, ${\gamma}'$-iron nitride was dominantly formed at the initial stage but the amount of ${\varepsilon}$-iron nitride was rapidly increased as nitriding treatment time. The porous layer was formed on the particles and thickened up to half of nitride layer after 60 min nitriding. The observed growth behaviors were discussed in internal stress related with volume expansion involved in transforming from iron to iron-nitrides.

A Study on Drawing Management System and Database Model for Design and Constructing of Steel Plates (강판 설계 및 제작을 위한 도면관리 시스템 및 데이터베이스 모델 연구)

  • Shin, Yoon-Ho;Lee, June-Hwan;Shin, Ye-Ho
    • Journal of the Korea Computer Industry Society
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    • v.10 no.1
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    • pp.1-12
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    • 2009
  • In this thesis, founded on those considerings, plan the formula of media data for the information of drawing for the production of steel plate by establishing the concept of relational data model, plan the surroundings for query for the interface of user, and introduce the process materialized actually in detail as use the management system of drawing.

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Lean Burn Combustion Characteristics of Propane Premixed Flame in Electric Field (전기장 인가에 따른 프로판 예혼합 화염의 희박연소 특성)

  • Minseok Kim;Junyoung Choi;Taehun Kim;Hyemin Kim
    • Journal of ILASS-Korea
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    • v.28 no.1
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    • pp.24-31
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    • 2023
  • In this study, characteristics of a propane-air premixed flame sin DC electric field was investigated. The stainless steel Bunsen burner and the stainless steel ring were used as electrode, and the high voltage supply was used for applying electric field. Flammability range increased significantly when the positive voltage was applied because of extension of LBO limit, while it shrank when the negative voltage was applied. The reason for this was not much related to the burning velocity, but the induced flow around the burner by electric field. withNOx production slightly increased after positive voltage was applied in identical equivalence ratio. Nevertheless, it was advantageous to apply the positive electric field to reduce the NOx since the extension of LBO limit makes the burner possible to operate in very low equivalence ratio.

Steel Plant Construction (EPC) Project Case Study : Forensic Lessons-learned Analysis and Systems Engineering Improvement Recommendation

  • Kyung-Bae Jin;Young-Ho Kim;Eul-Bum Lee;Suk-Hwan Seo
    • International conference on construction engineering and project management
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    • 2013.01a
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    • pp.145-150
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    • 2013
  • As a recent global trend, the majority of mega-size plant projects are delivered through EPC (Engineering, Procurement and Construction) contracts, where a single contract is awarded for engineering, procurement, and construction. Under this contracting mechanism, it is challenging for contractors to carry out the projects under traditional project management processes used in design-bid-build projects. A new EPC Plant, the POSCO Special Steel Plant in Changwon, was built successfully at the beginning of 2012 and it is currently in full-scale production. The project has encountered a number of major difficulties however, with some technical and managerial issues through its development process. As summarized in this paper, the authors (as project participants with the contractor) investigated it as a post construction analysis and recorded the Lessons-learned for future project management improvement.

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Experimental Study on Steel Beam with Embossment Web (엠보싱 웨브를 가지는 보 부재의 실험적 연구)

  • Park, Han-Min;Lee, Hee-Du;Shin, Kyung-Jae;Lee, Swoo-Heon;Chae, Il Soo
    • Journal of Korean Society of Steel Construction
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    • v.29 no.6
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    • pp.479-486
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    • 2017
  • Steel beams with corrugated web have been widely used in the steel structures. However, it is challenging to weld the section between the corrugated web and the flange straight, which increases the cost of production. In order to solve this issue, steel beam with intaglio and embossed web (It is called an IEB) was invented. A web with embossment is produced by cold pressing and welded to flange by automatic welding machine. The loading tests were conducted to investigate the load-carrying capacity of IEB, and its test result was compared with that of H-shaped beam having a same size of flange and web. The test results of IEB series showed about 40% higher load capacities than H-shaped series. As a result of comparing the IEB specimen with Eurocodes for steel beams with corrugated web, all of specimens tested in this study did not meet the design value. Therefore, it is difficult to apply existing formula to IEB and new design formula should be presented for field application.

A Study on the Simple Design Method of Semi-Rigid Connection with Angle in Steel Structure (강구조에서 ㄱ형강을 이용한 반강접 접합의 간편 설계)

  • Heo, Myong-Jae;Kim, Hong-Geun;Choi, Won-Gu
    • Journal of Korean Society of Steel Construction
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    • v.23 no.3
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    • pp.261-273
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    • 2011
  • Recently, the demands for steel frame are increasing because of the trend and due to the demand for bigger and higher buildings. In the analysis of typical steel frame, connections are based on the idealized fixed or pinned connection. A fixed connection assumes that the relative angle of each member before deformation is the same after the transformation. Therefore, the stiffener reinforces the connection to sufficient rigidity and stability of the panel zone. In the economical aspect, however, the necessity of connection that the stiffener reinforcement has omitted is increasing due to the excessive production as well as labor costs of connection. In contrast, pinned connection is assumed that bending moments between the beams and columns do not transfer to each member. This is easy to make in the plant and the construction is simple. However, the structural efficiency is reduced in pinned connection because connection cannot transfer moments. The introduction of this semirigid process can decide efficient cross-sectional dimensions that promote ease in the course of structural erection, as performed by members in the field-a call for safety in the entire frame. Therefore, foreign countries exert efforts to study the practical behavior and the results are applied to criterion. This paper analyzes the semirigid connection of domestic steel by design specifications of AISC/LRFD and make data bank that pertain to each steel. After wards, the results are compared to those of idealized connection; at the same time, this paper presents a design method that matches economic efficiency, end-fixity, and rotational stiffness.

Development of Concrete and Evaluation of Properties of Combined Steel making Slag Aggregates for Offshore Structure Production(II) (해양구조물 제조를 위한 제강슬래그 골재 조합별 물성평가 및 콘크리트 개발(II))

  • Jung, Won-Kyong;Kim, Hyun-Seok;Park, Dong-Cheon;Cho, Bong-Suk
    • Resources Recycling
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    • v.25 no.2
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    • pp.60-68
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    • 2016
  • In this study, earlier analyzed tetrapod, one of an original group of offshore constructions studied for manufacturability of the concrete using the properties of steel making slag aggregate. steel making slag aggregate assessment, RCS and Blast Furnace Slag : the 20 mm air-cooled slag and combinations by 50 %, aggregate properties on the most appropriate for the properties of recycled aggregate concrete optimal mix, and assessing it. Properties of concrete used to be derived are judged as to bury the studies show that the hollowing-out of the RCS, plastic sole use is in the workability of the aggregate, plastic in the 20 mm slag also assessed to be a slight disadvantage, but RCS by mixing air-cooled coarse and 50 percent to 20 percent 50 mm. Thus, steel making slag marine structures using recycled aggregate, in rapid chilled slag or air-cooled slag. The sole use of the aggregate them than to combine the aggregate of concrete. After they satisfy the quality standard quality shall be used will aggregate steel making slag who meet the criteria concrete manufacturing in general or par with the aggregate of concrete. Performance was assessed as to develop a more than that.