• 한국정밀공학회지
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• 제28권3호
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• pp.349-356
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• 2011

This paper replaces a conventional austenitic stainless steel sheet to a ferritic stainless steel for the cost reduction of a pulsator cover of a washing machine. However, ferritic stainless steel has poor formability in comparison with austenitic one. The low formability of ferritic steel results in problems during stamping such as fracture, wrinkling, shape inaccuracy and so on. Design modification of the stamping tool is carried out with the aid of the finite element analysis for multistage stamping process of the pulsator cover. The simulation results show that fracture occurs on top of the product while wrinkles are generated by the excess metal near the wing part. Modification of the initial stamping die is performed to improve metal flow and to eliminate problems during the stamping process. Simulation with the modified design fully demonstrates that safe forming is possible without inferiorities.

• 한국기계가공학회지
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• 제3권4호
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• pp.88-94
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• 2004

High manganese steel was maintained stability of Non-Magnetics performance. Fatigue tests were carried out under constant stress amplitude, using a non-magnetic high manganese steel. The fatigue crack growth mechanism of the high manganese steel was clarified from results such as observation of crack growth path and fracture surface. The result of getting this study was shown as following: 1) Remarkably ${\Delta}Kth$ of the high manganese steel is big with about 3 times of the general steel product. 2) In the low ${\Delta}K$ value region, da/dN is dependent on Kmax, and in the high ${\Delta}K$ value region, it is dependent on ${\Delta}Keff$. The reason of this behavior is crack closure due to fracture surface roughness and fretting oxide. 3) It seems to ease the stress concentration of crack tip crack growth behavior in the ${\Delta}Kth$ vicinity by the generation of the secondary crack.

• 한국자동차공학회논문집
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• 제21권5호
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• pp.82-86
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• 2013

The automotive weather strip has the functions isolating of dust, water, noise and vibration from outside. The core of weather strip is made of steel with stiffness. By using the wire formed as the core of weather strip, weight can be reduced as much as 35% by comparing with existing steel core. For this reason, forming wire is necessary to keep the zigzag shape as it is. The deformation which is occurred during forming process can be predicted and it can be used in case of manufacturing dies through CAE. In this paper, rolling process conditions are deduced and the springback amount is predicted after rolling process by using the simulation. The springback amount of product is measured by using optical microscope, and measurement result is compared with the simulation result of springback as the same condition. The suitable gap between dies to compensate springback after rolling process is predicted through simulation and it is used for manufacturing dies.

• 한국기계가공학회지
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• 제5권4호
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• pp.7-12
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• 2006

Galvanized steel pipe, copper pipe and stainless steel pipe, which is being used in waterworks piping materials. In case of galvanized steel pipe, the precipitation of a product is being generated due to the pollution of the tap water, a white water phenomenon, and various corrosion reaction because a zinc ion is melted by tap water. And in case of a cupper pipe, many problems which is harm in sanitation appeared because of a inflow of harmfulness substance by a frequent accident of a water leakage. So, to prevent these problems, it is substituted for stainless steel pipe. However, those problems is still occurring because of badness of welding, a problem of a water leakage in connection part, and a increment of construction expenses. Therefore, this research has examined the laying period according to each piping thickness and a corrosion shape according to each laying depth after laying in various soils(sandy loam, loamy, clay loam, clay) using galvanized steel pipe, copper pipe, and stainless steel pipe. That is, we has studied the data which is necessary for a rational method of preserving the quality of water by examining the corrosion properties of piping materials in the soil environment which waterworks piping materials is being used.

• Journal of Magnetics
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• 제16권3호
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• pp.294-299
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• 2011

Nd-Fe-B high performance magnets were prepared by die-upset forging. The effects of the deformation parameters on magnetic properties and flow stress were studied. Deformation temperatures in the range of $600{\sim}900^{\circ}C$ enable to achieve an effective anisotropy and temperature $800^{\circ}C$ proves to be suitable for deformation of Nd-Fe-B magnets. The amount of c-axis alignment along the press direction seems to depend on the amount of deformation and a saturation behavior is shown at deformation ratio of 75%. Magnetic properties are also related to strain rate, and maximum energy product is attained at an optimum strain rate of ${\varphi}=1{\times}10^{-2}s^{-1}$. By analyzing the relationship of stress and strain at different deformation temperature during die-upset forging process, deformation behavior of Nd-Fe-B magnets was studied and parameters for describing plastic deformation were obtained. Nd-rich boundary liquid phase, which is additionally decreasing the flow stress during deformation, is supposed to play the role of diffusion path and enhance the diffusion rate.

• 자원리싸이클링
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• 제9권6호
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• pp.53-57
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• 2000

본고는 스틸 폐캔을 재생 스틸로 용해시 금속 회수율을 높이기 위하여 스틸 폐캔을 예비처리하는 방법과 연속적으로 처리하기위한 자동화 장치에 관한 국내 개발 기술사례이다. 본 개발기술은 스틸 폐캔 더미의 와해, 이물질제거, 알루미늄 폐캔 분리, 도료와 락카제거 등의 예비처리 공정들과, 락카제거된 스틸 폐캔들을 다시 압착하여 일정한 크기의 더미로 제조하는 공정으로 구성되어 있으며, 스틸 폐캔 용해시에 적합한 형태로 처리하는 것을 최종목표로 하였다. 또한, 락카 제거시에 부산물로 발생된 철분과 알루미늄 분말 혼합물을 자력선별기를 사용하여 분리 회수하였다. 이와 같은 일련의 처리를 통해서 제강공장에서 재활용하기에 적합한 형태로 스틸 폐캔을 처리할 수 있으며, 전 공정을 자동화시킴으로써 대량의 스틸 폐캔을 효과적으로 처리할 수 있다.

• Korean Chemical Engineering Research
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• 제53권3호
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• pp.364-371
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• 2015

폴리머 콘크리트의 원가절감을 위해서 생산비의 대부분을 차지하는 폴리머 결합재의 사용량을 절감하는 것이 매우 중요하다. 산업부산물로 얻을 수 있는 플라이 애쉬와 아토마이징 제강 환원슬래그는 구형의 재료이다. 구형의 제강환원슬래그는 래들로 환원공정에서 생산되는 제강슬래그를 아토마이징 기술로 제조하였다. 폴리머 콘크리트 복합재료의 제 물성을 조사하기 위하여 폴리머 결합재의 첨가율과 아토마이징 제강 환원슬래그의 대체율에 따라 다양한 배합의 폴리머 콘크리트 공시체를 제조하고 물성시험을 실시하였다. 시험결과, 아토마이징 제강 환원슬래그의 대체율과 폴리머 결합재의 첨가량이 증가됨에 따라 공시체의 압축 및 휨강도는 현저하게 향상되었다. 내열수성시험에서 압축강도, 휨강도, 밀도 및 세공의 평균직경은 감소되었으나 총세공량과 공극률은 증가되었다. 탄산칼슘(충전재)과 강모래(잔골재)대신 구형의 플라이 애쉬와 아토마이징 제강 환원슬래그를 사용하여 만든 폴리머 콘크리트의 작업성이 현저히 개선되어 본 연구에서 개발된 폴리머 콘크리트는 종래의 제품보다 폴리머 결합재의 사용량을 18.2% 절감할 수 있게 되었다.

• Steel and Composite Structures
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• 제45권1호
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• pp.83-100
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• 2022

Timber is one of the few natural, renewable building materials and glulam is a type of engineering wood product. In the present work, timber-based braces are applied for retrofitting midrise Special Moment Resisting Frame (SMRF) using two types of timber base braces (Timber base glulam, and hybrid Timber-Steel-BRB) as alternatives for retrofitting by traditional steel bracings. The improving effects of adding the bracings to the SMRF on seismic characteristics of the frame are evaluated using load-bearing capacity, energy dissipation, and story drifts of the frame. For evaluating the retrofitting effects on the seismic performance of SMRF, a five-story SMRF is considered unretofitted and retrofitted with steel-hollow structural section (HSS) brace, Glued Laminated Timber (Glulam) brace, and hybrid Timber-Steel BRB. Using OpenSees structural analyzer, the performance are investigated under pushover, cyclic, and incremental loading. Results showed that steel-HSS, timber base Glulam, and hybrid timber-steel BRB braces have more significant roles in energy dissipation, increasing stiffness, changing capacity curves, reducing inter-story drifts, and reducing the weight of the frames, compared by steel bracing. Results showed that Hybrid BRB counteract the negative post-yield stiffness, so their use is more beneficial on buildings where P-Delta effects are more critical. It is found that the repair costs of the buildings with hybrid BRB will be less due to lower residual drifts. As a result, timber steel-BRB has the best energy dissipation and seismic performance due to symmetrical and stable hysteresis curves of buckling restrained braces that can experience the same capacities in tension and compression.

• 한국생산제조학회지
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• 제26권1호
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• pp.59-65
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• 2017

A seat track product is a car seat part that provides a base for vehicle seats. An ultra-high strength steel sheet is used to reduce the weight of vehicle body parts. However, the formability of an ultra-high strength steel sheet is poor because of its very low elongation and very high elastic deformation. For this reason, a new forming technology of an ultra-high strength steel sheet is required. The influence of spring-back of seat track parts on the shape freeze in forming processes was investigated to be solved by adjusting the appropriate tool design such as minus clearance between punch and die, and punch angle. This paper describes how to apply the spring-back prevention technique for improving shape freeze by using the ultra-high strength steel sheet with 980MPa to develop lightweight seat tract parts.

• Design & Manufacturing
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• 제6권2호
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• pp.90-95
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• 2012

The sheet metal forming proceccing is very important and indispensable in the automotive industry because the accuracy of prsee worked parts is directly related to the automotive quality. But when making mold it is difficult and expensive to modify mold. mold design technology is a critical technology in press plastic working. When design the mold there are lots of variables in press plastic working according to worked material, mold materials, conditions of heat treatment, clearance and so on. Abrasion of mold depends on these kind of conditions and sheared surface which is crucial for quality of product also depends on them. In this study, we conduct research on abrasion loss of mold according to 8, 10 and 12% of clearance for thickness of 1.0mm of worked material out of mold design variables of the products whose worked materials are high carbon steel and carbon tool steel by a practical experiment and perform a comparative evaluation of difference of abrasion loss mold with the alloy tool steel (STD11) and Tungsten Carbide (WC).