• Transactions of the Korean Society of Automotive Engineers
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• v.20 no.5
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• pp.53-64
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• 2012

Deep and narrow welds can be produced by laser welding at high welding speeds with a narrow heat-affected zone (HAZ) and little distortion of the workpiece. This study aims to evaluate the usefulness of laser welding at automobile component manufacture. Microstructure observation, hardness test, tensile test and fatigue life test are performed by using the fiber laser welded SPFC590 steel sheets which is used widely in the manufacture of automotive seat frame. Three kinds of specimens are only a SPFC590 steel plate, quasi-butt joint plate and lap joint plate by laser welding. The following results that will be helpful to understand the static strength, fatigue crack initiation and growth mechanism were obtained. (1) The tensile strength of quasi butt joint specimens nearly equal to base metal specimens, but lap joint specimens fractured in shear area of weld metal. (2) The fatigue strength of quasi-butt joint specimen was approximately 8 percent lower than that of the base metal specimens. Furthermore, the lap joint specimens were less than 86 percent of the base metal specimens. (3) The lap joint fatigue specimens fractured at shear area in high level stress amplitude, while fractured at normal area in low level stress amplitude. From these results, the applicability of the laser welding to the automobile component is discussed.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.1
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• pp.31-37
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• 2015

A laser line welder using a solid-state laser (Yb:YAG) has been manufactured for joining ultra-thin cold-rolled steel coils in steelworks. The coils to be welded primarily range from 0.15 to 0.3 mm in thickness and 800 to 1,100 mm in width. Because the steel plate is extremely thin, it is very important to control the stop positions of the clamp at cutting and welding points. In this study, both hydraulic proportional control valves and LVDT sensor embedded cylinders were used to precisely control and monitor the positions of clamps with complementary stoppers. As a result, the positions could be controlled within an error of ${\pm}30{\mu}m$. Erichsen cupping tests on the welded joints show that the Erichsen index ranges from 4.4 to 4.6 mm. Furthermore, the tensile strength of welding points is comparable to that of the base metal.

• Journal of Korean Society of Steel Construction
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• v.20 no.2
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• pp.323-332
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• 2008

The behavior of eccentrically loaded steel column base plates is investigated experimentally and analytically. A total of 8 test specimens are fabricated and tested. The effects of eccentricity and thickness of baseplate on the behavior of base plates are investigated. Analytical study is performed using the Finite Element Analysis Program ANSYS 8.1 to investigate distribution of bearing pressure. The results from to the distribution of bending strain of the base plate. However, the distribution of the bearing pressure obtained from the analysis is different from that assumed in the current design method. The results from the analysis show that the bearing pressures of the baseplate are concentrated under the compressively stressed column flange, as the eccentricity is increased. Also the results from the analysis are different from the results of design using the existing design method and the design method according to the AISC-Steel Design Guide.

• Journal of Korean Society of Steel Construction
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• v.20 no.2
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• pp.289-301
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• 2008

Double skin composite (DSC) wall is a structural wall that is filed with concrete between two steel plate skins connected by tie bars. This type of wall was developed to enhance the structural performance of wall, to reduce wall thickness, and to enhance constructibility, eliminating the use of formwork and re-bars. In this study, cyclic tests were performed to investigate the inelastic behavior and earthquake resistance of isolated and coupled DSC walls with rectangular and T-shapedcross-sections. The DSC walls showed stable cyclic behaviors, exhibiting excellent energy dissipation capacity. The te st specimens failed by the tensile fracture of welded joints at the wall base and coupling beam and by the severe local buckling of the steel plate. The deformation capacity of the walls varied with the connection details at the wall base and their cross-sectional shapes. The specimens with well-detailed connections at the wall base showed relatively god deformation capacity ranging from 2.0% to 3.7% drift ratio. The load-carrying capacities of the isolated and coupled wall specimens were evaluated considering their inelastic behavior. The results were compared with the test results.

• Journal of Welding and Joining
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• v.9 no.2
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• pp.44-50
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• 1991

The use of high tensile steel plates is increasing in the fabrication of ship and offshore structures. The softening region which has lower yield stress than base metal is located to prevent cracking in the conventional high tensile steel. Also, thermo mechanical control process(TMCP) steel with low carbon equivalent has the softening region which occurs in the heat affected zone when high heat input weld is carried out. The softening region in the high tensile steel gives rise to serious effect on structural strength such as tensile strength, fatigue strength and ultimate strength. In order to make a reliable structural design using high tensile steel plates, the influence of the softening on plate strength should be evaluated in advance. In the previous paper, the authors discussed the ultimate compressive strength of 50HT steel square plates with softening region. In this paper, the ultimate compressive strength with varying the yield stress of softening region and the aspect ratio of the plate is investigated by using the elasto-plastic large deformation finite element method.

• Steel and Composite Structures
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• v.21 no.2
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• pp.357-371
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• 2016

Column base connections are critical components in steel structures because they transfer axial forces, shear forces and moments to the foundation. Exposed column bases are quite commonly used in low- to medium-rise buildings. To investigate shear transfer in exposed column base plates, four large scale specimens were subjected to a combination of axial load (compression or tension) and lateral shear deformations. The main parameters examined experimentally include the number of anchor rod, arrangement of anchor rod, type of lateral loading, and axial force ratio. It is observed that the shear resisting mechanism of exposed column base changed as the axial force changed. When the axial force is in compression, the resisting mechanism is rotation type, and the shear force will be resisted by friction force between base plate and mortar layer. The specimens could sustain inelastic deformation with minimal strength deterioration up to column rotation angle of 3%. The moment resistance and energy dissipation will be increased as the number of anchor rods increased. Moreover, moment resistance could be further increased if the anchor rods were arranged in details. When the axial force is in tension, the resisting mechanism is slip type, and the shear force will be resisted by the anchor rods. And the shear resistance was reduced significantly when the axial force was changed from compression to tension. The test results indicated that the current design approach could estimate the moment resistance within reasonable acceptance, but overestimate the shear resistance of exposed column base.

• Journal of Welding and Joining
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• v.30 no.2
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• pp.54-58
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• 2012

Al-coated steel sheets with excellent heat and corrosion resistance are widely used in various applications. In welding of thin plate, some defects such as unmelted zone and metal-through occur easily in the beginning and ending of welding line. In the study, the welding defects in Al-coated steel sheets were investigated with respect to plasma arc current, height between Cu block and base metals, and using a roller to align the height of the base metal. Full penetration and voids free welds were obtained with a plasma arc current 52A and weld speed 2.3m/min. An unmelted zone increased and Ericshen rate decreased as the height between Cu block and base metal increased from 0 to 0.6mm. Using a roller moving ahead of the plasma arc, the length of unmelted zone decreased from 1.7mm to 0.5mm.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1996.03a
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• pp.159-164
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• 1996

For the purpose of establishing laser welding condition(laser power, welding speed and beam focus) and of evaluating tailor welded blank for three kinds of thin steel sheets of SPCC, SK5M and SUS304 using in the thin plate structure such as automobile, train and so on. Their $CO_2$ laser weldability were primarily tested under various welding condition. SPCC and SUS304 thin sheets showed good weldability under some welding condition. But, high carbon steel sheet SK5M needs heat treatment after welding to obtain higher tensile strength and ductility of the welded joint. And next, laser welding condition. Butt-welded specimens were not nearly broken at weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor welded blank were SPCC+SPCC=22~25mm, SUS304+SUS304=25~43mm and SK5M+SK5M=13~17mm.

• Journal of the Korean Society of Safety
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• v.23 no.2
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• pp.14-20
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• 2008

The objective of this study is to examine fatigue strength of the welded details. In order to attain the goal of this study, the bending fatigue tests was performed for four kinds of welded details used in steel bridges, such as in-plane gusset, out-of-plane gusset, cruciform, and cover plate. The effect of the length of welded attachment on fatigue strength was greater in out-of-plane gusset than in in-plane gusset. The fatigue strength of welded details with short attachment was superior to that with long attachment. Fatigue strength of welded details with transversely loaded welds was lower than that with longitudinally loaded welds, and those results were not satisfied with AASHTO specifications. For the fatigue strength of cover plate, cover plate with rectangular section was superior to that with tapered section. It was found that the fatigue crack initiates at the points of stress concentration which are the boundary between the base metal and the bead of weld in the part of the longitudinal edge of attachment, and propagates first along the boundary and along the perpendicular to the direction of the principle stress in the base metal of welded tip.

• Proceedings of the Korean Society of Agricultural Engineers Conference
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• 1999.10c
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• pp.258-264
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• 1999

In this study, a computer program was developed for analysis of the orthotropic curved ring sector plates. In the developing program , the thin-plate theory and multi-base coordinate system was adopted. The effect of design factors-boundary conditions, loading conditions, steel ratio, open angle, radius of curvature and relative flexural rigidity between slab and edge-beam-on the behavior of the circular ring sector plates were discussed. Also, the practical limitations was proposed to replace the problem of the orthotropic sector plate by equivalent rectangular plage.