• Journal of Welding and Joining
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• 제32권5호
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• pp.7-12
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• 2014

In this study, API-X100 steel pipes were welded with various kinds of welding wires in the laser-arc hybrid welding process. 10kW fiber laser source was combined to MIG arc welding process. API X-100 steel of base metal was of 16.9mm thickness, and butt welding applied. After welding, full penetration weld was acquired by 1-pass welding. A root porosity and the lack of fusion was observed in some welding conditions. By the mixing the melted wire, acicular ferrite, polygonal ferrite, pro-eutectoid, aligned side plate, and bainite structures were observed at the weld metal. From the observation of hybrid weld, unmixed zone had more Ni and Cr. The unmixed zone was a 1/3 area of the weld metal. As the mechanical test of the hybrid welding, tensile test and impact test applied. From the tensile test, all of the welding except SM70S was fractured at the base metal. The result of the impact test at -30 degree C led 60J~320J of the absorbed energy. The result of the low-absorbed energy might be from the coarse equiaxed structures of the weld metal.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 추계학술대회 논문집
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• pp.290-294
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• 1997

In this study, the welded residual stresses test was carried out with pure titanium and TIG welded material using in chemical plants an airplane frames etc.. The relationship between process parameters and residual stresses is complex since a number of factors are involved. Extensive studies have been carried out to determine the effects of various process parameters on residual stress. The result of micro-hardness about butt welded spacemen was measured of low hardness value in the melting metal zone. The residual stress of welded zone on the Titanium plate by the sectioning method and finite element method was high measured in the spacemen of high current and voltage. Also, compressive residual stress in the range of distance about 15∼20mm from the middle of the deposited metal area is very change. The result of impact test about butt welded spacemen of pure titanium plate was measured of very difference in the welded bead, heat affect zone and base metal, and be measured of high impact value in the heat affect zone. The measure result of welded residual stresses about pure titanium is high measured hen nominal steel plate. The V-Type butt welded spacemen, that of the measurement result on the welded residual stress is high measure then X-Type butt welded spacemen.

• 한국구조물진단유지관리공학회 논문집
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• 제14권1호
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• pp.133-140
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• 2010

와이어로프와 T형 강판을 이용한 비부착공법의 내진성능을 평가하기 위해 중심 축하중과 반복 횡하중을 받는 5개의 보강된 기둥과 무보강 기둥을 실험하였다. 주요 변수는 T형 강판의 정착방법과 피복 모르터의 유 무이다. 실험결과 T형 강판이 정착된 기둥의 하중분배로 인한 휨 내력 및 연성 증가를 확인할 수 있었다. 그러나 T형 강판이 정착되지 않은 기둥은 연성 증가에는 효과적이지만 T형 강판으로 하중이 분배되지 않았다. 피복 모르터가 있는 보강된 기둥은 효과적인 초기 강성 및 휨 내력 증가를 보였지만 연성증가에는 불리하였다. 단면분할법을 이용해 예측한 보강된 기둥의 최대 휨 내력은 등가응력블럭을 사용하여 예측한 ACI 318-05 기준보다 실험결과를 예측하였다.

• 한국건축시공학회지
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• 제22권5호
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• pp.451-462
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• 2022

이 연구의 목적은 다양한 접합상세를 갖는 프리캐스트 콘크리트(precast concrete, 이하 PC) 전단벽에 대한 BIM 모델링 절차를 정립하는 것이다. 그 결과 스케치업(SketchUp)의 프로그램과 컴포넌트 기능과 IFC(Industry foundation classes)파일 형식을 이용하여 BIM 프로그램에서 사용가능한 PC 전단벽 패밀리 라이브래리를 구축 할 수 있었다. 스플라이스 슬리브, 볼트 또는 용접접합공법을 이용한 PC 전단벽은 BIM 프로그램으로부터 배근된 철근들의 간섭여부와 콘크리트, 철근 및 철재 재료들의 물량을 정확히 평가할 수 있었다. 평가 결과 용접접합 공법을 이용한 PC 전단벽은 판재, 볼트 및 너트를 사용하였음에도 스플라이스 슬리브로 연결된 PC 전단벽에서 사용된 재료들의 전체물량, 경제성 및 환경영향성이 비슷한 수준에 있었다. 결과적으로 볼트 또는 용접접합 공법은 PC 전단벽에서 적용가능성이 높은 공법이며, 특히 시공성까지 고려한다면 스플라이스 슬리브 공법보다도 더 유용한 연결공법이 될 것으로 판단된다.

• 한국공작기계학회논문집
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• 제15권3호
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• pp.120-126
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• 2006

In this paper, we investigated the characteristics of fatigue fracture on TB(Tailored Blank) weldment by comparing the fatigue crack propagation characteristics of base metal with those of TB welded sheet used for vehicle body panels. We also investigated the influence of center crack on the fatigue characteristic of laser weld sheet of same thickness. We conducted an experiment on fatigue crack propagation on the base metal specimen of 1.2mm thickness of cold-rolled metal sheet(SPCSD) and 2.0mm thickness of hot-rolled metal sheet(SAPH440) and 1.2+2.0mm TB specimen. We also made an experiment on fatigue crack propagation on 2.0+2.0mm and 1.2+1.2mm thickness TB specimen which had center crack. The characteristics of fatigue crack growth on the base metal were different from those on 1.2+2.0mm thickness TB specimen. The fatigue crack growth rate of the TB welded specimens is slower in low stress intensity factor range$({\Delta}K)$ region and faster in high ${\Delta}K$ region than that of the base metal specimens.

• 한국해양공학회지
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• 제16권2호
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• pp.53-59
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• 2002

This paper shows the experimental results controlling the height of surface and back bead in GMAW by analyzing the unexpected gaps between base metals produced in welding and by controlling welding velocity due to the variation of the gap between base metals in thin-plate welding. The back bead behavior and burn-through in I-type butt joint $CO_2$ welding of thin mild steel are analyzed in the views of short circuit time ratio and short circuit frequency. It is shown through experimental consideration that the short circuit time ratio method is more reasonable than the short circuit frequency method in analyzing the formulation of back bead under changing the gap between base metals. Based on the these results, welding manipulator is designed so as to satisfy the bead height control in real time by measuring the short circuit time ratio. To show the effectiveness of the developed bead formulation control system, the experiment is implemented under two welding conditions such as increasing gap from 0mm to 0.8mm and gradually increasing gap from 0mm to 1.2mm. The experimental results show that the bead formulation can be controlled uniformly in spite of the variation of the gap between base metals.

• Steel and Composite Structures
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• 제3권5호
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• pp.307-320
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• 2003

This paper presents an efficient approach to the determination of the buckling loads of down-aisle, spliced, unbraced, pallet rack structures subjected to vertical and horizontal loads. A pallet rack structures is analysed by considering the stability equations of an equivalent free-sway column. The effects of semi-rigid beam-to-upright, splice-to-upright and base-plate-to-upright connections are fully incorporated into the analysis. Each section of upright between successive beam levels in the pallet rack is considered to be a single column element with two rotational degrees of freedom. A computer algebra package was used to determine modified stability equations for column elements containing splices. The influence of the position of splices in a pallet rack is clearly demonstrated.

• 동력기계공학회지
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• 제11권1호
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• pp.107-114
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• 2007

Underwater wet arc welds were experimentally performed on 11mm thick SS400 mild steel plate as base metal by using six different types of flux coated electrodes of 4.0mm diameter; KSKR, KSKT, USBL, JPUW, UWEA, and UWEB. As results, the developed flux coated underwater electrode had a good weldability compared with other domestic terrestrial electrodes. By rapid cooling rate, the hardness value of HAZ were increased by quenching effects. Mechanical properties for the multi-pass butt-welding specimen are also tested experimentally. The feasibility of the developed underwater electrode was experimentally studied and the results achieved in this wet arc welds have shown that the developed wet welding electrode UWEB can have a degree of integrity.

• Journal of Welding and Joining
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• 제20권3호
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• pp.91-97
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• 2002

Variation of HAZ toughness of Ti-containing steel with nitrogen content was investigated and interpreted in terms of its microstructure and the amount of soluble nitrogen present. The amounts of Ti and Al combined in TiN and AlN, respectively, in HAZ at $1400^{\circ}C$ peak temperature were less than those in base plate; 55~88% in TiN and 21~28% in AlN, indicating the dissolution of nitrifies in HAZ. The calculated amounts of soluble nitrogen using the thermodynamic analysis showed a good agreement with the measured values in other experiment. Therefore, the analysis can be used to estimate the amount of soluble nitrogen in HAZ. Simulated HAZ toughness was influenced not only by its microstructure but also by the amount of soluble nitrogen present after the formation of BN during the cooling cycle of welding. It showed maximum value when the nitrogen content is in stoichiometric ratio with titanium content, showing that soluble nitrogen in HAZ is detrimental to its toughness.

• 한국안전학회지
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• 제5권3호
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• pp.33-38
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• 1990

In this study, the transient temperature distribution of welded zone was analyzed by Finite Element Method for the optimal design of weldment. This study was carried out for the steel plate 8mm thick, 100mm wide, 100mm long that butt weld. The weld was made with a heat input of 2,250 joule/cm(arc current ： 180 amperes ； arc voltage ：25 volts ； and arc travel steed ： 0.28 cm/sec). In the analysis of temperature, cooling in the welded zone by the conduction between materal was almost completed at 600 sec when a unique temperature field was formed. after this, the material was gradually cooled by the heat transfer to the circumference. In the early phase the temperature in base metal zone is little changed. but after the rise in temperature the whole area is cooled gradually.