• Title/Summary/Keyword: Steel Ball

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A Study on Tribological Characteristics of DLC Films Considering Hardness of Mating Materials (상대 재료의 경도를 고려한 DLC필름의 트라이볼로지 특성)

  • Na, Byeong-Cheol;Tanaka, Akihiro
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.2
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    • pp.260-266
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    • 2002
  • DLC films were deposited on Si wafer by RF plasma assisted CVD using CH4 gas. Tribological tests were conducted using rotating type ball on disk friction tester in dry air. Four kinds of mating balls were used. The mating balls were made with stainless steel but apply different annealing conditions to achieve different hardness conditions. Testing results in all load conditions showed that the harder the mating materials, the lower the friction coefficient among the three kind of martensite mating balls. In case of austenite balls, the friction coefficients were lower than fully annealed martensite ball. The high friction coefficient in soft martensite balls seems to be caused by the larger contact area between DLC film and ball. The wear tracks of DLC films and mating balls could have proven that effect. Measuring the wear track of both DLC films and mating balls have similar tendency comparing to the results of friction coefficients. Wear rate of austenite balls were also smaller than that of fully annealed martensite ball. The results of effect of applying load showed, the friction coefficients were become decrease when the applying loads exceed critical load conditions. The wear track of mating balls showed that some material transfer occurs from DLC film to mating ball during the high friction process. Raman spectra analysis showed that transferred material was a kind of graphite and contact surface of DLC film seems to undergo phase transition from carbon to graphite during the high friction process.

Synthesis and Microstructure of Fe-Base Superalloy Powders with Y-Oxide Dispersion by High Energy Ball Milling (고에너지 볼 밀링을 이용한 Y-산화물 분산 Fe-기초내열합금 분말의 합성 및 미세조직 특성)

  • Yim, Da-Mi;Park, Jong Kwan;Oh, Sung-Tag
    • Korean Journal of Materials Research
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    • v.25 no.8
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    • pp.386-390
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    • 2015
  • Fe-base superalloy powders with $Y_2O_3$ dispersion were prepared by high energy ball milling, followed by spark plasma sintering for consolidation. High-purity elemental powders with different Fe powder sizes of 24 and 50 mm were used for the preparation of $Fe-20Cr-4.5Al-0.5Ti-O.5Y_2O_3$ powder mixtures (wt%). The milling process of the powders was carried out in a horizontal rotary ball mill using a stainless steel vial and balls. The milling times of 1 to 5 h by constant operation (350 rpm, ball-to-powder ratio of 30:1 in weight) or cycle operation (1300 rpm for 4 min and 900 rpm for 1 min, 15:1) were applied. Microstructural observation revealed that the crystalline size of Fe decreased with an increase in milling time by cyclic operation and was about 15 nm after 3 h, forming a FeCr alloy phase. The cyclic operation had an advantage over constant milling in that a smaller-agglomerated structure was obtained. The milled powders were sintered at $1100^{\circ}C$ for 30 min in vacuum. With an increase in milling time, the sintered specimen showed a more homogeneous microstructure. In addition, a homogenous distribution of Y-compound particles in the grain boundary was confirmed by EDX analysis.

Impact Behavior of Steel Fiber Reinforced Polymer-Impregnated Concrete Cylinder (강섬유보강 폴리머침투 콘크리트 원통형구조의 충격거동)

  • Byun, K.J.;Jeong, K.Y.;Kim, J.W.;Shim, B.;Song, H.W.
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.350-354
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    • 1995
  • This paper is about impact behavior of cylinder container, made of steel fiber reinforced polymer-impregnated concrete(SFPIC), for intermediate and low level radwaste disposal. In order to obtain the material properties of the SFPIC, steel ball impact tests were done to SFPIC beams and its simulation by finite element method was performed. By using the material properties in finite element impact analysis of the SFPIC concrete cylinder, we obtained impact behavior of the cylinder.

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Fluidity Properties of the Rapidly-Chilled Steel Slag Replacement High-Performance Grout (급냉 제강 슬래그 치환 고성능 그라우트의 유동특성)

  • Lee, Gun-Young;Lee, Gun-Cheol;Choi, Jung-Gu;Park, Hun-Il
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.110-111
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    • 2014
  • Amount of slag which is a recycled aggregate that be produced as a industrial by-product from steel production process is increasing. But there is few suggestions for usage of slag except for shaft furnace slag and studies for utilizing this are lacked. In this study, it reviews flow characteristics according to replacement ratio of rapid cooling steelmaking slag from the perspective of rheology. Replacement ratio of ps ball is used by replacing 40, 45, 50% for each binder mass.

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A Study on the Mechanical Properties of Mortar Using Steen Slag Fine Aggregate (제강슬래그 잔골재 사용 모르타르의 역학적 특성에 대한 고찰)

  • 문한영;유정훈;박영훈;강정용;정문철;송준혁
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.322-325
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    • 2003
  • Recently, as quality river aggregates like sands and gravels become scarce, use of crushed stones and sands, seashore sands, and seashore gravels is increasing abruptly. And, aggregates recycled from slags and waste concretes are used. However, since the converter slag easily expands and breaks due to free lime, differently from the blast-furnace slag, it is not suitable for use as concrete aggregates. Since the atomized steel slag aggregate has slippery surface and spherical shape, the mortar flowing characteristics improved as the atomized steel slag content increases, without regard to the aggregates coarseness and water/cement ratio. The flow characteristics loss rate of the mortar manufactured from steel slag aggregates was similar to that of the mortar manufactured from washed sand only. The compact strength of the mortar manufactured from coarse PS Ball were larger than that manufactured from washing sand only.

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Surface Integrity and Tribological Properties of Machined Surfaces

  • Kim, Dae-Eun;Hwang, Dong-Hwan
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.31-39
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    • 1995
  • The surface integrity of a machined surface is an important factor that dictates several performance characteristics of a metal part. In this paper, the surface integrity aspects are presented specifically with respect to the tribological properties of steel. Test specimens were prepared under varying conditions to induce different levels of surface deformation and hardness. Sliding and rolling experiments were performed to assess the friction and wear characteristics of these specimens using a pinon-disk type tribotester and a plate-on-ball type set-up. It is reaffirmed that heat treated steels possess superior sliding and rolling fatigue resistance than raw steel. However, for the case of raw steels machined under varying conditions, the harder specimen resulted in higher wear. This result is attributed to the presence of surface cracks that were induced during machining. The results of such findings will aid in the optimization of surface preparation process for tribological applications of steel.

Statistical characterisation of end milling of AISI 52100 annealed bearing steel

  • Benghersallah, Mohieddine;Benchiheub, Slimane;Amirat, Abdelaziz
    • Advances in materials Research
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    • v.7 no.2
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    • pp.137-148
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    • 2018
  • The present paper is a contribution in characterising end milling process of AISI 52100 ball bearing steel through statistical analyses of variance (ANOVA). The latter has been performed to identify the effect of the cutting parameters on the machined surface roughness and the cutting tool life. Wear measurements have been carried on multilayer coated carbide inserts and the respective surface roughness has been recorded. Taguchi's technique has been adapted to conduct the design experiments in terms of orthogonal arrays according to the cutting parameters (cutting speed, feed rate and depth of cut), the type of coating (TiN, TiCN, TiAlN) and lubricating condition. Regression analyses have conducted to the development of simplified empirical models that can be effectively used to predict surface roughness and tool wear in the present milling process.

RISK ANALYSIS FOR INDUSTRIAL PROJECT IN CONSTRUCTION PHASE: A MONTE-CARLO SIMULATION APPROACH

  • Soo-Yong Kim;Luu Truong Van;Han-Ki Ha;Nguyen Quoc Tuan
    • International conference on construction engineering and project management
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    • 2007.03a
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    • pp.130-139
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    • 2007
  • This paper presents a study on risk analysis in terms of contractor's costs in construction phase in which Crystal ball (software of Decisioneering, UK) has been utilized as a main tool. To realize it, a questionnaire survey has been carried out to identify the dominant factors that strongly influence contractor costs in Vietnam. Based on results of questionnaire investigation, the survey identified three factors which were duration of each construction task, costs of reinforcing steel, and cement. Then a spreadsheet model was created in order to analyze risks. The study also indicates that the cost of reinforcing steel and cement are the cause of risks for contractors. According to the suggested model, contractors may foresee the probability of completion within the approved budget, and the possibility of earning in accordance with owner's payment conditions.

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A Study on the Wear Properties by EP(Extreme Pressure) Additive Composition in a Lubricated Concentrated Contact (윤활시스템에서 극압첨가제 조성에 따른 마모특성 연구)

  • 김용석;류재환
    • Tribology and Lubricants
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    • v.19 no.3
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    • pp.159-166
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    • 2003
  • This research for replacement of chlorine or sulfur based EP(extreme pressure) -additives which is restricted materials by environmental regulation. The subject of this study is as follows, 4-ball test and friction coefficient test were experimented in accordance with temperature and velocity, compounding with several organic or inorganic metallic elements. After 4-ball test, wear area of steel ball was analysed by SEM-EDX. As the analysis, organic and inorganic elements make a effect for extreme pressure lubricity. It is shown that the friction coefficient of lubricant which includes chlorine or sulfur additives, the scoring phenomenon is found accord-ing to temperature and the scuffing phenomenon at 200$^{\circ}C$. Applying to Na, P, S, Zn, Ca based on inorganic and organic elements, the result showed that friction coefficient is decreased more and more, as increasing temperature of lubricant. The additive based on S, Cl, P elements is effect far extreme pressure in the sample#1 and Na, P, S, Zn, Ca in sample #2. These elements are environmental contaminants and S, Cl based on EP additives which are very popular in domestic industry, when they are properly composed with non-chlorine based on additives and Na, P, S, Zn, Ca organic or inorganic elements. It is showed that lubricity and excellent anti-wear properties.

Refinement Behavior of Magnesium Powder by Attrition Milling Under Different Condition (어트리션 볼밀링 조건 변화에 따른 마그네슘 분말의 미세화 거동)

  • Yoo, Hyo-Sang;Kim, Yong-Ho;Kim, Jung-Han;Kim, Tae-Kyung;Son, Hyeon-Taek;Lee, Seong-Hee
    • Korean Journal of Materials Research
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    • v.24 no.11
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    • pp.591-598
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    • 2014
  • In this research, magnesium powder was prepared by gas atomizing. Refinement behaviors of magnesium powder produced under different conditions were investigated using a mechanical milling (attrition milling) process. Analyses were performed to assess the characterization and comparison of milled powder with different steel ball sizes and milling times. The powders were analyzed by field emission scanning electron microscope, apparent density and powder fluidity. The particle morphology of the Mg powders changed from spherical particles of feed metals to irregular oval particles, then plate type particles, with an increasing milling time. Because of the HCP structure, deformation occurs due to the existence of the easily breakable C-axis perpendicular to the base, which results in producing plate-type powders. An increase in ball size and the impact energy of the magnesium powder maximizes the effect of refinement. Furthermore, it is possible to improve the apparent density and fluidity according to the smoothness of the surface of the initial powder.