• Title/Summary/Keyword: Steam reforming

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Effect of various boundary conditions and geometries in steam reformer using numerical analysis (수치해석을 이용한 수증기 개질 반응기의 다양한 경계조건 및 형상의 영향)

  • Park, Joon-Guen;Lee, Shin-Ku;Lim, Sung-Kwang;Bae, Joong-Myeon
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.41-44
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    • 2007
  • Steam reforming reaction of natural gas is an important process for fuelcell commercialization. In this paper, steam reforming reaction is studied by numerical method. Pseudo-homogeneous model is incorporated for chemical reactions and one medium approach is used to take into account thermally equilibrium phenomena between catalyst and bulk gas. The model is validated with our experimental results under the same operating conditions. Because performance of reformer has relation to heat flux from wall, heat flux profiles was investigated by using Nusselt number. Value of Nusselt number in steam reformer is larger than one in channel, which does not have chemical reaction because steam reforming reaction is an endothermic reaction. When the difference of Nusselt number at the front and the rear is larger, performance is improved.

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The Study on Methane Reforming by CO2 and Steam for Manufacture of Synthesis Gas (합성가스 제조를 위한 CO2/수증기에 의한 메탄 개질반응 연구)

  • Cho, Wonihl;Lee, Seung-Ho;Mo, Yong-Gi;Sin, Donggeun;Baek, Youngsoon
    • Transactions of the Korean hydrogen and new energy society
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    • v.15 no.4
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    • pp.301-308
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    • 2004
  • The methane reforming with $CO_2$ and steam for manufacture of synthesis gas over $Ni/ZrO_2$ catalyst was investigated. Mixed reforming carried out $CO_2$ dry reforming with $O_2$ and steam for development of DME process in pilot plant. To improve a catalyst deactivation by coke formation, the mixed reforming added carbon dioxide and steam as a oxidizer of the methane reforming was suggested. The result of experiments over commercial catalyst in $CO_2$ dry reforming has shown that the catalyst activity decrease rapidly after 20 hours. In case of $NiO-MgO/Al_2O_3$ catalyst, the deactivation of 20 percent after 30 hours was occurred. The activity of Ni/C catalyst still was not decreased dramatically after 100 hours. The effect of $H_2$ reforming with steam over $Ni/CO_2$ catalyst obtained the optimal conversion of methane and carbon dioxide, and could be produced synthesis gas at ratio of $H_2/CO$ under 1.5.

The Effect of Operating Conditions on the Heat-flow Characteristics and Reforming Efficiency of Steam Reformer with Combustor (연소기가 장착된 수증기 개질기에서 운전조건이 열유동 특성 및 개질효율에 미치는 영향)

  • Kim, Ji-Seok;Lee, Jae-Seong;Kim, Ho-Young
    • Journal of the Korean Society of Combustion
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    • v.16 no.1
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    • pp.36-45
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    • 2011
  • The heat-flow characteristics and reforming efficiency of steam reformer with combustor are numerically investigated at various operating conditions. SCR(Steam to Carbon Ratio) and GHSV(Gas Hourly Space Velocity) are adopted as important operating conditions. User-Defined-Function(UDF) was used to simultaneously calculate reforming and combustion reaction. Numerical results show that hot burned gas rise by a buoyant force and heat exchange between reforming reactors and cocurrent flow occurs in the combustion region. The results also indicate that an increase of SCR leads to decrease the mole fraction of hydrogen at the reactor outlet. As GHSV increases, conversion rate decreases.

Research of High Efficiency Integrated Reforming System Using Separated Reforming System (분리형 개질기를 이용한 고효율 일체형 개질기 개발에 관한 연구)

  • PARK, SANG-HYOUN;KIM, CHUL-MIN;SON, SUNG-HYO;JANG, SE-JIN;KIM, JAE-DONG;BANG, WAN-KEUN;LEE, SANG-YONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.29 no.1
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    • pp.11-18
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    • 2018
  • A high efficiency integrated reforming system for improving the efficiency of the 5 kW PEMFC system used as the back up power of building was studied. The separated reforming system consisted of three parts - A steam reformer with two stage concentric circular shape, a heat exchanger type steam generator and a CO shift reactor. Temperature and steam carbon ratio (SCR) were control variables during operation. The operating conditions were optimized based on the thermal efficiency of the steam reformer as reformate gas composition changes at different temperature. In experiments, water was fully vaporized in the steam generator up to SCR 3.5 and the maximum thermal efficiency was achieved at the operating temperature around $700^{\circ}C$ in the steam reforming reactor. With the results of the separated reforming system research, we improved the shape of high efficiency integrated reformer. The performance evaluation of the integrated reformer was based on optimized operating conditions in SCR 3.5. As a result, the developed integrated reforming system maintained an efficiency of 76% and constant performance over 3,000 hours.

A Study on the Reaction Characteristics of Steam Reforming Reaction over Catalyzed Porous Membrane (다공성 촉매 분리막을 이용한 수증기 개질 반응 특성 연구)

  • Hong, Sung Chang;Lee, Sang Moon
    • Applied Chemistry for Engineering
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    • v.25 no.2
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    • pp.198-203
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    • 2014
  • In this study, steam reforming reaction and surface characteristics of Ni metal foam plate were investigated. Valence state of Ni could be changed by pretreatment, and metallic Ni species exposed on surface as a active site play important role in steam reforming reaction. Porous catalytic membrane also was prepared by mixing of Ni metal foam plate and Ni-YSZ catalyst to control the pore size and assign the catalytic function in Ni metal foam plate. In SEM analysis results, Pore size of Ni metal foam plate could be controlled and Ni-YSZ catalyst well dispersed on surface. Ni based porous catalytic membrane had a similar steam reforming activity regardless of space velocity.

Ethanol Steam Reforming Reaction for a Clean Hydrogen Production and its Application in a Membrane Reactor (청정수소생산을 위한 에탄올 수증기개질반응 및 막반응기에서의 응용)

  • Lim, Hankwon
    • Clean Technology
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    • v.19 no.4
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    • pp.379-387
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    • 2013
  • Ethanol steam reforming reaction considered as a clean hydrogen production method is introduced in this paper. Reactivity and reaction rate equation of ethanol steam reforming reaction using various catalysts, reaction temperature, and molar ratio of ethanol and water will be discussed. In addition to introducing a membrane reactor combining a reactor and a separator, the effect of the use of a membrane reactor on an ethanol conversion and hydrogen yield will be compared to those from a conventional packed-bed reactor.

Comparative Study of Nickel and Copper Catalysts Using Al2O3 and Hydrotalcite in Methanol Steam Reforming (메탄올 수증기 개질반응에서 알루미나 및 하이드로탈사이트를 이용한 니켈 및 구리 촉매 비교 연구)

  • Lee, Jae-hyeok;Jang, Seung Soo;Ahn, Ho-Geun
    • Journal of the Korean Institute of Gas
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    • v.26 no.2
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    • pp.14-20
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    • 2022
  • In this study, the catalytic reaction characteristics for producing hydrogen using methanol steam reforming were investigated. Nickel and copper are frequently used in steam reforming reaction and methanol synthesis, were used as main active metals. As a support, hydrotalcite has a high specific surface area, excellent porosity and thermal stability, and has weak Lewis acid sites and basic properties. Hydrotalcite was used to identify catalysts of methanol steam reforming with catalytic activity and their properties. In this research, high reactivity was shown in the catalyst of copper metal with high reducibility. And increasing of active metal loading showed the higher the methanol conversion and hydrogen selectivity.

Thermodynamic Analysis of DME Steam Reforming for Hydrogen Production (수소제조를 위한 DME 수증기 개질반응의 열역학적 특성)

  • Park, Chan-Hyun;Kim, Kyoung-Suk;Jun, Jin-Woo;Cho, Sung-Yul;Lee, Yong-Kul
    • Applied Chemistry for Engineering
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    • v.20 no.2
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    • pp.186-190
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    • 2009
  • This study is purposed to analyze thermodynamic properties on the hydrogen production by dimethyl ether steam reforming. Various reaction conditions of temperatures (300~1500 K), feed compositions (steam/carbon = 1~7), and pressures (1, 5, 10 atm) were applied to investigate the effects of the reaction conditions on the thermodynamic properties of dimethyl ether steam reforming. An endothermic steam reforming competed with an exothermic water gas shift reaction and an exothermic methanation within the applied reaction condition. Hydrogen production was initiated at the temperature of 400 K and the production rate was promoted at temperatures exceeding 550 K. An increase of steam to carbon ratio (S/C) in feed mixture over 1.5 resulted in the increase of the water gas shift reaction, which lowered the formation of carbon monoxide. The maximum hydrogen yield with minimizing loss of thermodynamic conversion efficiency was achieved at the reaction conditions of a temperature of 900 K and a steam to carbon ratio of 3.0.

Simulation for the Evaluation of Reforming Parameter Values of the Natural Gas Steam Reforming Process for a Small Scale Hydrogen-Fueling Station (소규모 수소 충전소용 천연가스 수증기 개질공정의 수치모사 및 공정 변수 값의 산정)

  • Lee, Deuk-Ki;Koo, Kee-Young;Seo, Dong-Joo;Seo, Yu-Taek;Roh, Hyun-Seog;Yoon, Wang-Lai
    • Transactions of the Korean hydrogen and new energy society
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    • v.18 no.1
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    • pp.12-25
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    • 2007
  • Numerical simulation of the natural gas steam reforming process for on-site hydrogen production in a $H_2$ fueling station was conducted on the basis of process material and heat balances. The effects of reforming parameters on the process efficiency of hydrogen production were investigated, and set-point values of each of the parameters to minimize the sizes of unit process equipments and to secure a stable operability of the reforming process were suggested. S/C ratio of the reforming reactants was found to be a crucial parameter in the reforming process mostly governing both the hydrogen production efficiency and the stable operability of the process. The operation of the process was regarded to be stable if the feed water(WR) as a reforming reactant could evaporate completely to dry steam through HRSG. The optimum S/C ratio was 3.0 where the process efficiency of hydrogen production was maximized and the stable operability of the process was secured. The optimum feed rates of natural gas(NGR) and WR as reforming reactants and natural gas(NGB) as a burner fuel were also determined for the hydrogen production rate of $27\;Nm^3/h$.

Numerical Study on Geometries and Operating Parameters of a Steam Reformer for Hydrogen Production (수소 생산을 위한 수증기 개질기의 형상 변화와 작동 조건에 대한 수치해석 연구)

  • Byun, Kang-Soo;Lee, Jae-Seong;Kim, Ho-Young
    • Journal of the Korean Society of Combustion
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    • v.16 no.3
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    • pp.1-11
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    • 2011
  • The main objective of this paper is to investigate characteristic of steam reformer at various geometries and operating conditions. In this paper, the steam reforming is studied by a numerical method and three dimensional simulations were used for effective analytical study. User - Defined Function (UDF) was used to simultaneously calculate reforming and combustion reaction. And the numerical model is validated with experimental results at the same operating conditions. In order to understand the relationship between operating conditions such as gas hourly space velocity(GHSV), mass flow rate of combustor inlet, various numerical investigations are carries out for various geometries. Numerical results show that cylindrical geometry is more effective than rectangular geometry for heat transfer to reactors and reforming efficiency. As mass flow rate of combustor inlet increase, reaction occurs more faster and temperature increase with each geometry. On the other hand, reaction and hydrogen conversion decrease as mass flow rate of reactor decreases.