• Proceedings of the KSME Conference
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• 2008.11a
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• pp.1132-1135
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• 2008

The sludge grown up in steam generators of nuclear power plants shortens the life-cycle of steam generators and reduces the output of power plants. So KHNP(Korea Hydro and Nuclear Power), the only nuclear power utility in Korea, removes it periodically using a steam generator lancing system during the outage of plants for an overhaul. KEPRI(Korea Electric Power Research Institute) has developed lancing systems with high pressured water nozzle for steam generators of nuclear power plants since 2001. In this paper, the design of a partial inter-tube lancing system for model F type steam generators will be described. The system is actuated without a DC motor inner steam generators because the motors in a steam generator make a trouble from high intensity of radioactivity as a break down.

• Corrosion Science and Technology
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• v.20 no.1
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• pp.22-25
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• 2021

In the past, Alloy 600 nickel-based alloys have been widely used in steam generators. However, most of them have been replaced by thermally treated alloy 690 tubes in recent years because mill annealed alloy 600 materials are known to be susceptible to stress corrosion cracking. Unlike this general perception, some steam generators using mill annealed alloy 600 tubes show excellent performance even though they are designed, manufactured, and operated in the same way. Therefore, various analyses were carried out to determine causes for the degradation of steam generators. Based on the general stress corrosion cracking mechanism, tube material susceptibility, residual stress, and sludge deposits of steam generators were compared to identify factors affecting stress corrosion cracking. It was found that mill annealed alloy 600 steam generator tubes showed higher resistance to stress corrosion cracking when the amount of sludge deposits on tube surface was smaller and residual stress generated during the fabrication was lower.

• Nuclear Engineering and Technology
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• v.29 no.1
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• pp.85-91
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• 1997

Cross-flow existing in a shell-and-tube steam generator can cause a tube to vibrate. There are four regions subjected to cross-flow in Yonggwang units 3 and 4 (YGN 3 and 4) steam generators, which are of the same design as the steam generators for Palo Verde nuclear power plant Palo Verde units 1 and 2 steam generators have experienced localized oar at the comers of the cold side recirculating fluid inlet regions. A number of design modifications were made to preclude tube failure in specific regions of YGN 3 and 4 steam generators. Therefore, flow induced vibration experiments were done to determine the vibration magnitude of tubes in the economizer tube free lane region. The objective of this experiment is to demonstrate that the tube displacement is less than 0.01 inch rms at 100% of full power flow and to quantify the remaining design margin at 120ft and 140% of full power flow.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.9
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• pp.1083-1090
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• 2011

A steam generator poses many difficulties during the development of a sodium-cooled fast reactor because of the sodium-water-reaction problems. Until now, several types of steam generators have been developed, but the specifications of these generators differed in each country. Moreover, even if a country had developed a steam generator, it was not used in the subsequent reactor because the current techniques were not stabilized to select the proper steam generator. As a common development, the Benson steam cycle with few welding locations and high economical efficiency may be adopted. Moreover, the design is dwelled on the convenience of inspection, detection, control, and maintenance for the wear caused by sodiumwater reactions. The specifications of the designed steam generators were reviewed and the current technical problems for steam generators were analyzed. Concepts were proposed to overcome the current technical problems for steam generators.

• Nuclear Engineering and Technology
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• v.33 no.1
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• pp.102-110
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• 2001

In this work, the model predictive control method was applied to a linear model and a nonlinear model of steam generators. The parameters of a linear model for steam generators are very different according to the power levels. The model predictive controller was designed for the linear steam generator model at a fixed power level. The proposed controller at the fixed power level showed good performance for any other power levels by designed changing only the input-weighting factor. As the input-weighting factor usually increases, its relative stability does so. The steam generator has some nonlinear characteristics. Therefore, the proposed algorithm has been implemented for a nonlinear model of the nuclear steam generator to verify its real performance and also, showed good performance.

• Proceedings of the KSME Conference
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• 2001.06e
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• pp.463-468
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• 2001

This paper presents the methodology for thermal hydraulic analysis of Pressurized Water Reactor (PWR) steam generators. Topics include porous media approach, governing equations, physical models and correlations for solid-to-fluid interaction and heat transfer and numerical solution scheme. Some details about the ATHOS3 code currently used widely for thermal hydraulic analysis of PWR steam generators in the industry are presented. The ATHOS3 code is applied to the thermal hydraulic analysis of steam generator in the Korea YGN 3&4 nuclear power plant and the computed results are presented.

• Nuclear Engineering and Technology
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• v.38 no.4
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• pp.391-398
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• 2006

It is recommended to clean steam generators of nuclear power plants during plant outages. Under normal operations, sludge is created and constantly accumulates in the steam generators. The constituents of this sludge are different depending on each power plant characteristics. The sludge of the Kori Unit 1 steam generator, far example, was found to be composed of 93% ferrous oxide, 3% carbon and 1% of silica oxide and nickel oxide each. The research to develop a lancing system that would remove sludge deposits from the tubesheet of a steam generator was started in 1998 by the Korea Electric Power Research Institute (KEPRI) of the Korea Electric Power Corporation (KEPCO). The first commercial domestic lancing system in Korea, the $KALANS^(R)-I$ Lancing System, was completed in 2000 for Kori Unit 1 for cleaning the tubesheet of its Westinghouse Delta-60 steam generator. Thereafter, the success of the development and site implementation of the $KALANS^(R)-I$ lancing system for YGN Units 1&2 and Ulchin Units 3&4 was also realized in 2004 for sludge removal at those sites. The upper bundle cleaning system for Westinghouse model F steam generators is now under development.

• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.6 no.1
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• pp.83-88
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• 2010

Domestic nuclear steam generators with Alloy 600 HTMA tubes have experienced axial cracking at eggcrate tube support plates(TSPs). The axial stress corrosion cracks were observed at the crevice between outside of tubes and eggcrate TSPs. The root cause of axial cracking was investigated by thermal hydraulic analysis and sludge distribution diagnosis. It is suggested that deposition of sludge at eggcrate TSPs could increase the outside surface temperature of tube and promote the enrichment of impurities at crevice, and thus accelerate cracking. Additionally strategy for reducing the sludge ingress to steam generators is discussed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.677-682
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• 1997

Vibration diagnosis of steam turbine generator is essential for safe operation. For a fast few decades, several data base systems for diagnosis of steam turbine generators have been developed and proved useful. However, there still remains a problem in using data base systems such that they require an expert engineer who has a deep insight or knowledg into the system. Moreover,such data base systems can not give any information if the input is not completely fit with data base. This paper presents an effective method for vibration diagnosis of steam turbine generators using fuzzy inference. The proposed method includes also a strategy to overcome the drawback of data base system such that one cannot obtain any information when the input is insufficient or not exact. A computer program is written to realize the entire procedure for the diagnosis. Three realistic problems are dealt with to show the effectiveness of the proposed method.

• Nuclear Engineering and Technology
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• v.36 no.2
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• pp.127-141
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• 2004

Various types of integrated steam generators, which integrate IHTS and a steam generator into a single unit of equipment for an LMR, were analyzed using an analytic solution with some simplification. The analysis showed that the undesirable reversed heat transfer, of which occurrence was previously observed only in an integrated single-region bundle type, can also occur in an integrated double-region bundle type. The mechanism of the reversed heat transfer occurrence in the double-region type is explained and it is shown the mechanism in the double-region type is completely different from that in the single-region type. Based on this finding, a method for preventing the aforementioned heat transfer is suggested. The performance of the four types of the integrated steam generators is assessed. For this assessment, a SG is actually designed for each type and the optimization in the geometric parameters and flow rate are optimized.