• Title/Summary/Keyword: Steam condensation

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Development of Three-dimensional Thermo-fluid Numerical Model for Steam Drum of a Basic Oxygen Furnace (순산소 전로의 증기드럼 내의 3차원 열 유동 해석모델 개발)

  • Jeong, Soo-Jin;Moon, Seong-Joon;Jang, Won-Joon;Kho, Suntak;Kwak, Hotaek
    • Korean Chemical Engineering Research
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    • v.54 no.4
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    • pp.479-486
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    • 2016
  • The efficient steam drum should be required to reduce carbon oxide emissions and heat recovery in oxygen converter hood system. However, steam generation is limited to the time of the oxygen blowing period, which is intermittent or cyclical in operation of steel-making process. Thus, steam drum should be optimized for an effective steam generation during the oxygen blowing portion of the converter cycle. In this study, a three-dimensional computational fluid dynamics (CFD) model has been developed to describe the impacts of changing various operating conditions and geometric shape on thermo-fluid characteristics and performance of the steam drum. This model encompasses not only fluid flow and heat transfer but also evaporation and condensation at the interfacial surface in the steam drum by using VOF (Volume of Fluid) method. To validate the prediction performance of this model, comparison of the steam flow rate between numerical and experimental result has been performed, resulting in the accuracy of the relative error by less than 3.2%.

Dropwise condensation induced on chromium ion implanted aluminum surface

  • Kim, Kiwook;Lee, Youngjin;Jeong, Ji Hwan
    • Nuclear Engineering and Technology
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    • v.51 no.1
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    • pp.84-94
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    • 2019
  • Aluminum substrates are irradiated with chromium ions and the steam condensation heat transfer performance on these surfaces is examined. Filmwise condensation is induced on the surface of aluminum specimens irradiated with chromium ion dose of less than $10^{16}ions/cm^2$ while dropwise condensation occurs on the specimens irradiated with chromium ion dose of $5{\times}10^{16}ions/cm^2$ in the range of ion energy from 70 to 100 keV. The heat transfer coefficient of the surfaces on which dropwise condensation occurs appeared to be approximately twice as much as the prediction by Nusselt's film theory. In a durability test, dropwise condensation lasts over six months and the heat transfer coefficient is also maintained.

Observation of Surface Energy Variations and Condensate Behaviors on Nitrogen Ion Implanted Aluminum Surfaces (질소이온 조사된 알루미늄 표면의 표면에너지 변화 및 증기응축 현상 관찰)

  • Kim, Kiwook;Jeong, Ji Hwan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.12
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    • pp.621-627
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    • 2017
  • Nitrogen ion with various levels of dose and irradiation energy was irradiated on aluminum surfaces. Contact angle of surface was increased and surface color was changed by nitrogen ion implantation. During steam condensation experiment using nitrogen ion implanted specimen, dropwise condensation initially occurred on specimens. However, condensation mode eventually changed into filmwise condensation. The color of the surface was also changed from yellow-brown to silver-white. This change of surface color and condensation mode were results of hydrolysis reaction between condensate and nitrogen ion implanted on aluminum surfaces.

Effects of Condensation Heat Transfer Model in Calculation for KNGR Containment Pressure and Temperature Response

  • Eoh, Jae-Hyuk;Park, Shane;Jeun, Gyoo-Dong;Kim, Moo-Hwan
    • Nuclear Engineering and Technology
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    • v.33 no.2
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    • pp.241-253
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    • 2001
  • Under severe accidents, the pressure and temperature response has an important role for the integrity of a nuclear power plant containment. The history of the pressure and temperature is characterized by the amount and state of steam/air mixture in a containment. Recently, the heat transfer rate to the structure surface is supposed to be increased by the wavy interface formed on condensate film. However, in the calculation by using CONTAIN code, the condensation heat transfer on a containment wall is calculated by assuming the smooth interface and has a tendency to be underestimated for safety. In order to obtain the best- estimate heat transfer calculation, we investigated the condensation heat transfer model in CONTAIN 1.2 code and adopted the new forced convection correlation which is considering wavy interface. By using the film tracking model in CONTAIN 1.2 code, the condensate film is treated to consider the effect of wavy interface. And also, it was carried out to investigate the effect of the different cell modelings - 5-cell and 10-cell modeling - for KNGR(Korean Next Generation Reactor) containment phenomena during a severe accident. The effect of wavy interface on condensate film appears to cause the decrease of peak temperature and pressure response . In order to obtain more adequate results, the proper cell modeling was required to consider the proper flow of steam/air mixture.

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Assessment of Two Wall Film Condensation Models of RELAP5/MOD3.2 in the Presence of Noncondensable Gas in a Vertical Tube

  • Park, Hyun-Sik;No, Hee-Cheon;Bang, Young-Seok
    • Nuclear Engineering and Technology
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    • v.31 no.5
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    • pp.465-475
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    • 1999
  • The objective of the present work is to assess the analysis capability of two wall film condensation models, the default and the alternative models, of RELAP5/MOD3.2 on condensation experiments in the presence of noncondensable gas in a vertical tube of PCCS of CP-1300. In the calculation of a base case the default model of RELAP5/MOD3.2 under-predicts the heat transfer coefficients, and Its alternative model over-predicts them throughout the condensing tube, Also, both models over-predict the void fractions. The nodalization study shows that the variation of the node number does not change both modeling results of RELAP5/MOD3.2 Sensitivity study for varying input parameters shows that the inlet steam-air mixture flow rate, the inlet air mass fraction, and the inlet saturated steam temperature give significant changes of their heat transfer coefficients Run statistics show that the grind time of the default model is always higher than that of the alternative model by about 23%.

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Assessment of CUPID code used for condensation heat transfer analysis under steam-air mixture conditions

  • Ji-Hwan Hwang;Jungjin Bang;Dong-Wook Jerng
    • Nuclear Engineering and Technology
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    • v.55 no.4
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    • pp.1400-1409
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    • 2023
  • In this study, three condensation models of the CUPID code, i.e., the resolved boundary layer approach (RBLA), heat and mass transfer analogy (HMTA) model, and an empirical correlation, were tested and validated against the COPAIN and CAU tests. An improvement on HMTA model was also made to use well-known heat transfer correlations and to take geometrical effect into consideration. The RBLA was a best option for simulating the COPAIN test, having mean relative error (MRE) about 0.072, followed by the modified HMTA model (MRE about 0.18). On the other hand, benchmark against CAU test (under natural convection and occurred on a slender tube) indicated that the modified HMTA model had better accuracy (MRE about 0.149) than the RBLA (MRE about 0.314). The HMTA model with wall function and the empirical correlation underestimated significantly, having MRE about 0.787 and 0.55 respectively. When using the HMTA model, consideration of geometrical effect such as tube curvature was essential; ignoring such effect leads to significant underestimation. The HMTA and the empirical correlation required significantly less computational resources than the RBLA model. Considering that the HMTA model was reasonable accurate, it may be preferable for large-scale simulations of containment.

Heat Transfer of Condensation by the Injecting Steam Flow In Tube (관내연기 분무류의 응축열전달)

  • 김시영
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.20 no.2
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    • pp.137-142
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    • 1984
  • An experimental study has been performed on the heat transfer characteristics of condensation by the injecting steam flow in the tube. The comparison between results of experimental data and available data concerning equivalent Reynolds number has studied. As the result, the followings were obtained. 1. The shear stress of the radial direction in the tube when the injecting steam flow was condensed can be written as root($\tau$sub(0)/$\tau$sub(0v))=1+1.46X sub(tt) super(0.20). 2. The effect of the heat transfer in the injecting steam flow was less than the value of equivalent Reynolds number. The reason are the nonuniform fluid film of the axial and radial direction in the tube. 3. The value of N sub(u) by the heat transfer of condensation can be written as N sub(u)=1.08$\times$[{$\rho$ sub(l) d/$\mu$ sub(l)}/{$\delta$+(2.5/P sub(rl)) ln(y sub(i)/$\delta$)}]$\times${$\tau$ sub(0)/ $\rho$ sub(l)} super(1/2).

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Time-Dependent Characteristics of the Nonequilibrium Condensation in Subsonic Flows

  • Baek, Seung-Cheol;Kwon, Soon-Bum;Toshiaki Setoguchi;Kim, Heuy-Dong
    • Journal of Mechanical Science and Technology
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    • v.16 no.11
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    • pp.1511-1521
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    • 2002
  • High-speed moist air or steam flow has long been of important subject in engineering and industrial applications. Of many complicated gas dynamics problems involved in moist air flows, the most challenging task is to understand the nonequilibrium condensation phenomenon when the moist air rapidly expands through a flow device. Many theoretical and experimental studies using supersonic wind tunnels have devoted to the understanding of the nonequilibrium condensation flow physics so far. However, the nonequilibrium condensation can be also generated in the subsonic flows induced by the unsteady expansion waves in shock tube. The major flow physics of the nonequilibrium condensation in this application may be different from those obtained in the supersonic wind tunnels. In the current study, the nonequilibrium condensation phenomenon caused by the unsteady expansion waves in a shock tube is analyzed by using the two-dimensional, unsteady, Navier-Stokes equations, which are fully coupled with a droplet growth equation. The third-order TVD MUSCL scheme is applied to solve the governing equation systems. The computational results are compared with the previous experimental data. The time-dependent behavior of nonequilibrium condensation of moist air in shock tube is investigated in details. The results show that the major characteristics of the nonequilibrium condensation phenomenon in shock tube are very different from those in the supersonic wind tunnels.

Passive control of condensation shock wave in supersonic nozzles (초음속 노즐에서 발생하는 응축충격파의 피동제어)

  • Kim, Hui-Dong;Gwon, Sun-Beom;Setoguchi, Toshiaki
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.12
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    • pp.3980-3990
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    • 1996
  • When a moist air is rapidly expanded in a supersonic nozzle, nonequilibrium condensation occurs at a supersaturation state. Condensation shock wave appears in the nozzle flow if the releasing latent heat due to condensation goes beyond a critical value. It has been known that self-excited oscillations of the condensation shock wave generate in an air or a steam nozzle flow with a large humidity. In the present study, the passive control technique using porous wall with a cavity underneath was applied to the condensation shock wave. The effects of the passive control on the steady and self-excited condensation shock waves were experimentally investigated by Schlieren visualization and static pressure measurements. The result shows that the present passive control is a useful technique to suppress the self-excited oscillations of condensation shock wave.