• Title/Summary/Keyword: Steam Production

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Preparation of 27Ni6Zr4O143M(M=Mg, Ca, Sr, or Ba)O/70 Zeolite Y Catalysts and Hydrogen-rich Gas Production by Ethanol Steam Reforming

  • Kim, Dongjin;Lee, Jun Su;Lee, Gayoung;Choi, Byung-Hyun;Ji, Mi-Jung;Park, Sun-Min;Kang, Misook
    • Bulletin of the Korean Chemical Society
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    • v.34 no.7
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    • pp.2073-2080
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    • 2013
  • In this study the effects of adding alkaline-earth (IIA) metal oxides to NiZr-loaded Zeolite Y catalysts were investigated on hydrogen rich production by ethanol steam reforming (ESR). Four kinds of alkaline-earth metal (Mg, Ca, Sr, or Ba) oxides of 3.0% by weight were loaded between the $Ni_6Zr_4O_{14}$ main catalytic species and the microporous Zeolite Y support. The characterizations of these catalysts were examined by XRD, TEM, $H_2$-TPR, $NH_3$-TPD, and XPS. Catalytic performances during ESR were found to depend on the basicity of the added alkaline-earth metal oxides and $H_2$ production and ethanol conversion were maximized to 82% and 98% respectively in 27($Ni_6Zr_4O_{14}$)3MgO/70Zeolite Y catalyst at $600^{\circ}C$. Many carbon deposits and carbon nano fibers were seen on the surface of $30Ni_6Zr_4O_{14}$/70Zeolite Y catalyst but lesser amounts were observed on alkaline-earth metal oxide-loaded 27($Ni_6Zr_4O_{14}$)3MO/70Zeolite Y catalysts in TEM photos after ESR. This study demonstrates that hydrogen yields from ESR are closely related to the acidities of catalysts and that alkaline-earth metal oxides reduce the acidities of 27($Ni_6Zr_4O_{14}$)3MO/70Zeolite Y catalysts and promote hydrogen evolution by preventing progression to hydrocarbons.

Characteristics of Ni/3d Series Transition Metal/γ-Al2O3 Catalysts and their Hydrogen Production Abilities from Butane Steam Reforming

  • Lee, Jun-Su;Choi, Byung-Hyun;Ji, Mi-Jung;Kang, Mi-Sook
    • Bulletin of the Korean Chemical Society
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    • v.32 no.9
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    • pp.3281-3289
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    • 2011
  • The materials composed of the 3d series transition metals are introduced into the hydrocarbon steam-reforming reaction in order to enhance the $H_2$ production and abruptly depress the catalytic deactivation resulting from the strong sintering between the Ni component and the ${\gamma}-Al_2O_3$ support. The conventional impregnation method is used to synthesize the Ni/3d series metal/${\gamma}-Al_2O_3$ materials through the sequentially loading Ni source and the 3d series metal (Ti, V, Cr, Mn, Fe, Co, Cu, and Zn) sources onto the ${\gamma}-Al_2O_3$ support. The Mnloaded material exhibits a significantly higher reforming reactivity than the conventional Ni/${\gamma}-Al_2O_3$ and the other Ni/3d series metal/${\gamma}-Al_2O_3$ materials. Particularly the addition of Mn selectively improves the $H_2$ product selectivity by eliminating the formation of $CH_4$ and CO. The $H_2$ production is maximized at a value of 95% over Ni(0.3)/Mn(0.3)/${\gamma}-Al_2O_4$(1.0) with a butane conversion of 100% above $750^{\circ}C$ for up to 55 h.

Fuzzy Based Failure Mode and Effect Analysis (FMEA) of Hydrogen Production Process Using the Thermococcus Onnurineus NA1 (퍼지기반 해양 미생물 이용 수소 제조 공정의 고장유형 및 영향분석)

  • PARK, SUNG HO;AHN, JUNKEON;KIM, SU HYUN;YOO, YOUNG DON;CHANG, DAEJUN;KANG, SUNGKYUN
    • Transactions of the Korean hydrogen and new energy society
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    • v.29 no.4
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    • pp.307-316
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    • 2018
  • In this study, the failure mode and effect analysis (FMEA) of hydrogen production process by using the Thermococcus onnurineus NA1 was conducted and advanced methodology to compensate the weakness of previous FMEA methodology was applied. To bring out more quantitative and precise FMEA result for bio-hydrogen production process, fuzzy logic and potential loss cost estimated from ASPEN Capital Cost Estimator (ACCE) was introduced. Consequently, risk for releasing the flammable gases via internal leakage of steam tube which to control the operating temperature of main reactor was caution status in FMEA result without applying the fuzzification and ACCE. Moreover, probability of the steam tube plugging caused by solid property like medium was still caution status. As to apply the fuzzy logic and potential loss cost estimated from ACCE, a couple of caution status was unexpectedly upgraded to high dangerous status since the potential loss cost of steam tube for main reactor and decrease in product gases are higher than expected.

A Welding Characteristics of Large Caliber-Thick Plate Pressure Vessel Low Alloy Steel (Mn-Mo) (대구경-후판 압력용기용 저 합금강(Mn-Mo)의 용접특성)

  • Ahn, Jong-Seok;Park, Jin-Keun;Yoon, Jae-Yeon
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.10-14
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    • 2012
  • Recently the low alloy steel plate made with manganese-molybdenum is used widely in steam drum and separator of the new coal-fired power plant boiler. This material is suitable for the vapor storage of high pressure and high temperature. The high temperature creep strength of Mn-Mo alloy is higher than the carbon plate(SA516) that used in the subcritical pressure boiler. It reduces the thickness of the pressure vessel and makes the lightweight possible. Recently in the power plant boiler operation and production process, the damage has happened frequently in the heat affected zone and base material according to the hydrogen crack and delayed crack. This paper describes the research result about the damage case experienced in the boiler steam drum production process and present the optimum manufacture method for the similar damage prevention of recurrence.

Hydrogen Production through High Temperature Steam Electrolysis System (고온 수증기 전해 수소제조)

  • Choi, Ho-Sang
    • Membrane Journal
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    • v.19 no.1
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    • pp.1-6
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    • 2009
  • Hydrogen energy id the 2nd clean energy able to be produced from the abundant resources, and the products of combustion or reaction do not spread an environmental pollution. Also, the hydrogen is the chemical media easily to transport and storage as energy source. The hydrogen production technology using by water splitting through electrolysis could be usable as a permanent renewable energy system without the environmental impact. The key technology of high temperature steam electrolysis is the development of an electrolyte rapidly to conduct an oxygen or proton ion decomposed from water. Subsequently, the important technology is to keep the joining technology of an electrolyte membrane and electrode materials to affect into the current efficiency.

Hydrogen Production Using Membrane Reactors

  • Giuseppe Barbieri;Paola Bernardo;Enrico Drioli;Lee, Dong-Wook;Sea, Bong-Kuk;Lee, Kew-Ho
    • Korean Membrane Journal
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    • v.5 no.1
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    • pp.68-74
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    • 2003
  • Methane steam reforming (MSR) reaction for hydrogen production was studied in a membrane reactor (MR) using two tubular membranes, one Pd-based and one of porous alumina. A higher methane conversion than the thermodynamic equilibrium for a traditional reactor (TR) was achieved using MRs. The experimental temperature range was 350-500$^{\circ}C$; no sweep-gas was employed during reaction tests to avoid its back-permeation through the membrane and the steam/methane molar feed ratio (m) varied in the range 3.5-5.9. The best results (the difference between the MR conversion and the thermodynamic equilibrium was of about 7%) were achieved with the alumina membrane, working with the highest steam/methane ratio and at 450$^{\circ}C$. Silica membranes prepared at KRICT laboratories were characterized with permeation tests on single gases (N$_2$, H$_2$ and CH$_4$). These membranes are suited for H$_2$ separation at high temperature.

Light Tar Decomposition of Product Pyrolysis Gas from Sewage Sludge in a Gliding Arc Plasma Reformer

  • Lim, Mun-Sup;Chun, Young-Nam
    • Environmental Engineering Research
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    • v.17 no.2
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    • pp.89-94
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    • 2012
  • Pyrolysis/gasification technology utilizes an energy conversion technique from various waste resources, such as biomass, solid waste, sewage sludge, and etc. to generating a syngas (synthesis gas). However, one of the major problems for the pyrolysis gasification is the presence of tar in the product gas. The tar produced might cause damages and operating problems on the facility. In this study, a gliding arc plasma reformer was developed to solve the previously acknowledged issues. An experiment was conducted using surrogate benzene and naphthalene, which are generated during the pyrolysis and/or gasification, as the representative tar substance. To identify the characteristics of the influential parameters of tar decomposition, tests were performed on the steam feed amount (steam/carbon ratio), input discharge power (specific energy input, SEI), total feed gas amount and the input tar concentration. In benzene, the optimal operating conditions of the gliding arc plasma 2 in steam to carbon (S/C) ratio, 0.98 $kWh/m^3$ in SEI, 14 L/min in total gas feed rate and 3.6% in benzene concentration. In naphthalene, 2.5 in S/C ratio, 1 $kWh/m^3$ in SEI, 18.4 L/min in total gas feed rate and 1% in naphthalene concentration. The benzene decomposition efficiency was 95%, and the energy efficiency was 120 g/kWh. The naphthalene decomposition efficiency was 79%, and the energy yield was 68 g/kWh.

Analysis of the Economy of Scale for Domestic Steam Methane Reforming Hydrogen Refueling Stations Utilizing the Scale Factor (Scale Factor를 이용한 국내 천연가스 개질식 수소충전소의 규모의 경제 분석)

  • GIM, BONGJIN;YOON, WANG LAI;SEO, DONG JOO
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.3
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    • pp.251-259
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    • 2019
  • The aim of this study is to evaluate the economic feasibility of domestic on-site steam methane reforming (SMR) hydrogen refueling stations. We evaluated the levelized cost of hydrogen (LCOH) for the SMR hydrogen refueling stations, which have production capacities of 100 kg/day (SMR 100), 200 kg/day (SMR 200), and 500 kg/day (SMR 500) utilizing the scale factor. The main results indicated that the LCOH of SMR 100, SMR 200, and SMR 500 were 14,367 won/kg, 11,122 won/kg, and 8,157 won/kg, if the utilizations of hydrogen stations were 70%. These results imply that the production capacity of the domestic SMR hydrogen station should be greater than 500 kg/day to compete with other hydrogen stations when we consider the current sale price of hydrogen at the hydrogen stations.

Decomposition of HFCs using Steam Plasma (스팀 플라즈마를 이용한 HFCs 분해특성)

  • Kim, Kwan-Tae;Kang, Hee Seok;Lee, Dae Hoon;Lee, Sung Jin
    • Journal of Korean Society for Atmospheric Environment
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    • v.29 no.1
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    • pp.27-37
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    • 2013
  • CFCs (Chlorofluorocarbons) and HCFCs (Hydrochlorofluorocarbons) that are chemically stable were proven to be a greenhouse gases that can destroy ozone layer. On the other hand, HFCs (Hydrofluorocarbons) was developed as an alternative refrigerant for them, but HFCs still have a relatively higher radiative forcing, resulting in a large Global Warming Potential (GWP) of 1,300. Current regulations prohibit production and use of these chemicals. In addition, obligatory removal of existing material is in progress. Methods for the decomposition of these material can be listed as thermal cracking, catalytic decomposition and plasma process. This study reports the development of low cost and high efficiency plasma scrubber. Stability of steam plasma generation and effect of plasma parameters such as frequency of power supply and reactor geometry have been investigated in the course of the development. Method for effective removal of by-product also has been investigated. In this study, elongated rotating arc was proven to be efficient in decomposition of HFCs above 99% and to be able to generate stable steam plasma with steam contents of about 20%.

Ruminant Feed Production from Wood by Steaming-Extraction Method (I) -Effect of Solvent Extraction on Asplund Pulp and Steam Exploded Wood- (증기(蒸氣)-추출(抽出) 방법(方法)에 의한 목질계(木質系)로부터의 조사료(粗飼料) 생산(生産) (I) -용매(溶媒) 추출(抽出)이 폭쇄재(爆碎材) 및 열해섬(熱解纖) 펄프에 미치는 영향(影響)-)

  • Paik, Ki-Hyon;Kang, Chin-Ha;Kim, Dong-Ho
    • Journal of the Korean Wood Science and Technology
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    • v.20 no.4
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    • pp.65-72
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    • 1992
  • Steam defiberated pulp and steam exploded wood(birch chip) were extracted with solvents (hot-water, 1% NaOH, MeOH, hot water, 1% NaOH). The properties of residual fiber were examined for the utilization as ruminants feed. The digestibility is 38% in steam defiberated pulp(10kg /$cm^2$-15min) and 62-77% in exploded wood(17-18kg/$cm^2$-2~10min), respectively. The more steam pressure and time increase, the more the digestibility increase. The sugars obtained from extractives is amount from 7% to 13% in asplund pulp and from 7% to 10% in exploded pulp. The sugars was mainly composed of 70-80% xylose. The digestibility of residual fiber which is extracted with solvents is low than these of original fibers. Considering the yield and digestibility as ruminant feed, exploded pulp under 17kg /$cm^2$ for 10min has the best efficiency. The exploded wood gives 75.3% on yield(O. D. chip) and 48% on the digestibility.

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