DOI QR코드

DOI QR Code

Fuzzy Based Failure Mode and Effect Analysis (FMEA) of Hydrogen Production Process Using the Thermococcus Onnurineus NA1

퍼지기반 해양 미생물 이용 수소 제조 공정의 고장유형 및 영향분석

  • PARK, SUNG HO (Plant Engineering Center, Institute for Advanced Engineering) ;
  • AHN, JUNKEON (Department of Mechanical Engineering, Korea Advanced Institute of Science and Technology) ;
  • KIM, SU HYUN (Plant Engineering Center, Institute for Advanced Engineering) ;
  • YOO, YOUNG DON (Plant Engineering Center, Institute for Advanced Engineering) ;
  • CHANG, DAEJUN (Department of Mechanical Engineering, Korea Advanced Institute of Science and Technology) ;
  • KANG, SUNGKYUN (Korea Institute of Ocean Science & Technology)
  • Received : 2018.04.14
  • Accepted : 2018.08.31
  • Published : 2018.08.31

Abstract

In this study, the failure mode and effect analysis (FMEA) of hydrogen production process by using the Thermococcus onnurineus NA1 was conducted and advanced methodology to compensate the weakness of previous FMEA methodology was applied. To bring out more quantitative and precise FMEA result for bio-hydrogen production process, fuzzy logic and potential loss cost estimated from ASPEN Capital Cost Estimator (ACCE) was introduced. Consequently, risk for releasing the flammable gases via internal leakage of steam tube which to control the operating temperature of main reactor was caution status in FMEA result without applying the fuzzification and ACCE. Moreover, probability of the steam tube plugging caused by solid property like medium was still caution status. As to apply the fuzzy logic and potential loss cost estimated from ACCE, a couple of caution status was unexpectedly upgraded to high dangerous status since the potential loss cost of steam tube for main reactor and decrease in product gases are higher than expected.

Keywords

References

  1. D. C. Jun, "A Study on Safety Policies for a Transition to a Hydrogen Economy", Trans. of the Korean Hydrogen and New Energy Society, Vol. 25, No. 2, 2014, pp. 161-172. https://doi.org/10.7316/KHNES.2014.25.2.161
  2. M. H. Son, S. W. Nam, and K. N. Kim, "The Role of Government to Supply Fuel Cell Electric Vehicle in Korea and Japan", Trans. of the Korean Hydrogen and New Energy Society, Vol. 27, No. 1, 2016, pp. 71-82. https://doi.org/10.7316/KHNES.2016.27.1.071
  3. G. Voitic, S. Nestl, K. Malli, J. Wagner, B. Bitschnau, F. A. Mautner, and V. Hacker, "High purity pressurized hydrogen production from syngas by the steam-iron process", The Royal Society of Chemistry, Vol. 6, 2016, pp. 53533-53541.
  4. D. H. Kho, W. S. Cho, and Y. S. Baek, "A Study on the Reaction Optimization for the Utilization of CO2 and CH4 from Bio-gas", Trans. of the Korean Hydrogen and New Energy Society, Vol. 27, No. 5, 2016, pp. 554-561. https://doi.org/10.7316/KHNES.2016.27.5.554
  5. D. B. Han and Y. S. Baek, "A Simulation Study on the Synthesis of Syngas from mthe Reforming Reaction of Biogas", Trans. of the Korean Hydrogen and New Energy Society, Vol. 29, No. 1, 2018, pp. 1-10. https://doi.org/10.7316/KHNES.2018.29.1.1
  6. J. D. Mackaluso, "The use of syngas derived from biomass and waste products to produce ethanol and hydrogen", Microbiology and Molecular Genftics, Vol. 3, 2007, pp. 98-103.
  7. S. Chianese, S. Fail, M. Binder, R. Rauch, H. Hofbauer, A. Molino, A. Blasi, and D. Musmarra, "Experimental investments of hydrogen production from CO catalytic conversion of tar rich syngas by biomass gasification", Catalysis Today, Vol. 277, 2016, pp. 182-191. https://doi.org/10.1016/j.cattod.2016.04.005
  8. A. Paula, G. Peres, B. H. Lunelli, and R. M. Fllho, "Application of Biomass to hydrogen and Syngas Production", Chemical Engineering Transactions, Vol. 32, 2013, pp. 589-594.
  9. M. S. Kim, H. N. Fitriana, T. W. Kim, S. G. Kang, S. G. Jeon, S. H. Chung, G. W. Park, and J. G. Na, "Enhancement of the hydrogen productivity in microbial water gas shift reaction by Thermococcus onnurineus NA1 using a pressurized bioreactor", Int. J. Hydrogen Energy, Vol. 42, 2017, pp. 27593-27599. https://doi.org/10.1016/j.ijhydene.2017.07.024
  10. A. R. Choi, M. S. Kim, S. G. Kang, and H. S. Lee, "Dimethyl sulfoxide reduction by a hyperhermophilic archaeon Theroncoccus onnurineus NA1 via a cysteine cystine redox shuttle", Journal of Microbiology, Vol. 54, No. 1, 2016, pp. 31-38. https://doi.org/10.1007/s12275-016-5574-1
  11. S. M. Lee, T. W. Kim, H. S. Lee, J. H. Lee, and S. G. Kang, "Statistical Optimization of Medium for Formate-driven Bio-hydrogen Production by Hyperthermophilic Archaeon, Thermococcus onnurineus", Ocean and Polar Research, Vol. 39, No. 4, 2016, pp. 269-277. https://doi.org/10.4217/OPR.2017.39.4.269
  12. H. C. Jung, S. H. Lee, S. M. Lee, Y. J. An, J. H. Lee, H. S. Lee, and S. G. Kang, "Adaptive evolution of a hyperthermophilic archaeon pinpoints a formate transporter as a critical factor for the growth enhancement on formate", Scientific Reports, 2016.
  13. H. J. Kim, S. Y. Kim, and J. Ahn, "Dynamic thermal design of 1-ton Class Bio-Hydrogen Production System Simulator Using Industrial Waste Heat and by-Products", Korean Journal of Air-Conditioning and Refrigeration Engineering, Vol. 29, No. 5, 2017, pp. 259-268. https://doi.org/10.6110/KJACR.2017.29.5.259
  14. S. H. Cho, M. S. Kim, Y. J. Jeong, B. R. Lee, J. H. Lee, S. G. Kang, and B. K. Cho, "Genome-wide primary transcriptome analysis of H2-producing archaeon Thermococcus onnurineus NA1", Scientific Reports, 2017.
  15. S. H. Park, Y. D. Yoo, and S. G. Kang, "Economic Feasibility study for Commercial Production of Bio-hydrogen", Ocean and Polar Research, Vol. 38, No. 3, 2016, pp. 225-234. https://doi.org/10.4217/OPR.2016.38.3.225
  16. N. Kasai, Y. Fujimoto, I. Yamashita, and H. Nagaoka, "The qualitative risk assessment of an electrolytic hydrogen generation system", Int. J. Hydrogen Energy, Vol. 41, 2016, pp. 13308-13314. https://doi.org/10.1016/j.ijhydene.2016.05.231
  17. L. A. Zadeh, "Fuzzy sets", Information and Control, Vol. 8, No. 3, 1965, pp. 338-353. https://doi.org/10.1016/S0019-9958(65)90241-X
  18. D. Dubois and H. Prade, "Fundamentals of Fuzzy Sets", Springer, USA, 2000.
  19. T. J. Ross, "Fuzzy Logic with Engineering Applications", 3rd ed, Wiley, USA, 2010.
  20. G. D. Baek, S. S. Kim, S. P. Cheon, H. W. Suh, and D. H. Lee, "Prioritizing for Failure Mode of Dynamic Positioning System Using Fuzzy-FMEA", Journal of Korean Institute of Intelligent Systems, Vol. 25, No. 2, 2015, pp. 174-179. https://doi.org/10.5391/JKIIS.2015.25.2.174
  21. R. Nait-Said, F. Zidani, and N. Ouzraoui, "Modified risk graph method using fuzzy rule-based approach", Journal of Hazardous Materials, Vol. 164, 2009, pp. 651-658. https://doi.org/10.1016/j.jhazmat.2008.08.086
  22. R. Nait-Said, F. Zidani, N. Ouzraoui, "Fuzzy risk graph model for determining safety integrity Level", International Journal of Quality, Statistics, and Reliability, Vol. 2008, 2008, pp. 1-12.
  23. IMO, "Guidelines for Formal Safety Assessment for Use in the IMO Rule-Making Process", International Maritime Organization, London, 2002.
  24. T. Tronstad, H. H. Astrand, G. P. Haugom, and L. Langfeldt, "Study on the use of fuel cells in shipping", DNV GL, Norway, 2017.
  25. IMO, "International Code of Safety for High-Speed Craft (HSC Code), Annex 4 - Procedures for Failure Mode and Effects Analysis", The International Maritime Organization, 2000.
  26. E. Adar, M. Ince, B. Karatop, and M. S. Bilgili, "The risk analysis by failure mode and effect analysis (FMEA) and fuzzy-FMEA of supercritical water gasification system used in the sewage sludge treatment", Journal of Environmental Chemical Engineering, Vol. 5, 2017, pp. 1261-1268. https://doi.org/10.1016/j.jece.2017.02.006
  27. J. K. Ahn, Y. L. Noh, S. H. Park, B. I. Choi, and D. J. Chang, "Fuzzy-based failure mode and effect analysis (FMEA) of a hybrid molten carbonate fuel cell(MCFC) and gas turbine system for marine propulsion", Journal of Power Sources, Vol. 364, 2017, pp. 226-233. https://doi.org/10.1016/j.jpowsour.2017.08.028
  28. N. T. N. U. Sintef, "Offshore and Onshore Reliability Data", OREDA Handbook, 6th ed, DNV, Oslo, 2015.