• Title/Summary/Keyword: Static structural optimization

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Analysis of Twisting Deformation and Structural Design of the Door Frame of a Microwave Oven to Decrease Leakage of Microwave (전자파 누설 저감을 위한 전자레인지 도어 프레임의 비틀림 변형 해석과 구조 설계)

  • Lee, Boo-Youn;Koo, Jin-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.141-148
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    • 2005
  • When one opens the door of a microwave oven during operation, microwave might leak through the clearance of the door. Present research has been motivated by the need to reduce the possible clearance by enhancing torsional stiffness of the door of the microwave oven. Static deformation of the door frame of the oven is analyzed under a door-opening force. On the basis of the topological optimization, the right flange of the door frame is shown to need reinforcing. Several types of reinforcing brackets weldable to the right flange is proposed, and their effects to the stiffness of the door frame are compared and evaluated.

Reduction of Residual Stresses in Thick-Walled Composite Tubes (두꺼운 벽을 갖는 복합재료 튜브의 잔류응력 저감 연구)

  • 신의섭;정성남
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.176-179
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    • 2003
  • This paper deals with the optimum design of thick-walled multi-layered composite tubes by minimizing the process-induced residual stresses under some constraints of structural stiffnesses. An analytic model based on quasi-static thermoelasticity is adopted for the calculation of the residual stresses in the multi-layered composite tubes. The numerical results of optimization show that, in the case of cross-ply CFRP tubes, the residual stresses can be reduced to a certain level by controlling ply thicknesses. However, the optimized tubes may be susceptible to cracking because the transverse residual stress is still large in a strength-based sense. To further suppress the residual stresses, the effects of stacking sequence, wall thickness and axial pretension on the optimum solutions are examined.

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Optimize Design for 5MW Offshore Wind Turbine Sub-structure Jack-up Platform (5MW급 해상풍력 Sub-structure Jack-up Platform 최적화 설계)

  • Jeon, Jung-Do;Jeon, Eon-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.115-122
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    • 2012
  • The purpose of this study is to optimize the design of the jack-up platform for 5MW offshore wind turbine system. Considering all the environmental loads such as currents, waves, winds and so on, the members of structures have been designed and optimized based on the AISC and API-RP-2A to be within the allowable stress even in the most critical and severe condition. In addition to the above strength check of structural members, the joint punching shear check and the hydrostatic collapse check are also performed where they are required for the design. The design life of the jack-up platform is 50 years for the static strength check and the fatigue design life is 100 years including to the DFF(Design Fatigue Factor) of 2.0 to have enough stability and workability for the design optimization.

Structured Controller Synthesis Using a Penalized LMI Method (페널티화된 LMI를 이용한 구조적 제약이 있는 제어기 설계)

  • Kim Seog-Joo;KWon Soonman Kwon;Cheon Jong-Min;Moon Young-Hyun
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.8
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    • pp.656-661
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    • 2005
  • This paper is concerned with an iterative linear matrix inequality (LMI) approach to the design of a structurally constrained output feedback controller such as decentralized control. The structured synthesis is formulated as a novel rank-constrained LMI optimization problem, where the controller parameters are explicitly described so as to impose structural constraints on the parameter matrices. An iterative penalty method is applied to solve the rank-constrained LMI problem. Numerical experiments are performed to illustrate the effectiveness of the proposed method.

Structural analysis of a planetary gear carrier in the slewing reducer for tower crane (타워크레인 선회감속기용 유성기어 캐리어의 구조해석)

  • Cho, Seung-Je;Han, Jeong-Woo;Park, Young-Jun;Lee, Geun-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.1-7
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    • 2014
  • In this paper the structural analysis of a planet carrier was carried out for the design optimization of a slewing reducer used in tower cranes. The stress changes of the planet carrier according to the tolerance of interference fit were investigated, and the strength was evaluated on the basis of the stress level. The analysis results showed that the tolerance of interference fit have an important influence on the stress level of the planet carrier. To guarantee the static safety of carrier, the tolerances of carrier pinhole and planet pin as well as loading level exerted on the planet carrier should be determined considered correctly.

Optimal design of spoke double-layer cable-net structures based on an energy principle

  • Ding, Mingmin;Luo, Bin;Han, Lifeng;Shi, Qianhao;Guo, Zhengxing
    • Structural Engineering and Mechanics
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    • v.74 no.4
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    • pp.533-545
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    • 2020
  • An optimal design method for a spoke double-layer cable-net structure (SDLC) is proposed in this study. Simplified calculation models of the SDLC are put forward to reveal the static responses under vertical loads and wind loads. Next, based on an energy principle, the relationship among the initial prestress level, cross-sectional areas of the components, rise height, sag height, overall displacement, and relative deformation is proposed. Moreover, a calculation model of the Foshan Center SDLC is built and optimized. Given the limited loading cases, material properties of the components, and variation ranges of the rise height and sag height, the self-weight and initial prestress level of the entire structure can be obtained. Because the self-weight of the cables decreases with increasing of the rise height and sag height, while the self-weight of the inner strut increases, the total weight of the entire structure successively exhibits a sharp reduction, a gradual decrease, a slow increase, and a sharp increase during the optimization process. For the simplified model, the optimal design corresponds to the combination of rise height and sag height that results in an appropriate prestress level of the entire structure with the minimum total weight.

Numerical Prediction of elastic Material Properties of Composites by A Constrained Nonlinear Optimization Method (구속적 비선형 최적화에 의한 합성재료 탄성물성치의 수치적 예측)

  • 신수봉;고현무
    • Computational Structural Engineering
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    • v.10 no.2
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    • pp.225-232
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    • 1997
  • Material properties of a new composite composed of components with known material properties are usually investigated through experiments. Elastic modulus and Poisson's ratio are measured at various volume fractions of mixed components and utilized as the base information on an analytical model for predicting the mechanical behaviors of a structure constructed by the composite. Elastic material properties of a composite at various volume fractions are numerically estimated by minimizing the error between the static displacements computed from a model for the composite and those computed from a model of homogeneous and isotropic material. A finite element model for a composite is proposed to distribute different types of material components easily into the model depending on the volume fraction. Then, the material properties of a composite filled with solid mircospheres are predicted numerically through a sample study and the estimated results are compared with experimental results and some theoretical equations.

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Optimal Design of Wind Turbine Tower Model Using Reliability-Based Design Optimization (신뢰성 기반 최적설계를 이용한 풍력 발전기 타워 최적 설계)

  • Park, Yong-Hui;Park, Hyun-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.5
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    • pp.575-584
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    • 2014
  • In this study, the NREL 5 MW wind turbine tower model was optimized according to the multi-body dynamics and reliability-based design. The mathematical model was defined as a link-joint system including dynamic characteristics derived from Timoshenko's beam theory. For the optimization problem, the sensitivities to variations in the tower thicknesses and inner and outer diameters were acquired and arranged in terms of safety and efficiency according to bending stress and buckling standards. An optimal design was calculated with the advanced first-order second moment method and used to define a finite element model for validation. The finite element model was simulated by static analysis. The relationship between the multi-body dynamic and finite element method throughout the process was investigated, and the optimal model, which had high endurance despite its low mass, was determined.

A Study on the Development of Integrated Folding Composite Wing Using Optimal Design and Multiple Processes (최적설계 및 다중공정을 적용한 일체형 접이식 복합재료 날개 개발 연구)

  • Lee, Jong-Cheon
    • Journal of Aerospace System Engineering
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    • v.12 no.3
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    • pp.70-78
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    • 2018
  • This research was carried out to develop an integrated folding wing made from carbon composite materials. Design requirements were reviewed and composite wing sizing was conducted using design optimization with commercial software. Three composite manufacturing processes including hot-press, pultrusion, and autoclave were evaluated and the most suitable processes for the integrated wing fabrication were selected, with consideration given to performance and cost. The determined manufacturing process was verified by two design development tests for selecting the design concept. Stiffness and strength of the composite wing were estimated through structural analyses. The test loads were calculated and static tests about design limit load and design ultimate load were performed using both wings. As a result, the evaluation criterions of the tests were satisfied and structural safety was verified through the series of structural analyses and testing.

A Numerical Study on the Structural Stability Optimization of the Core Components of a 17cc Automotive Compressor (17cc급 자동차용 압축기 핵심부품의 구조 안정성에 관한 수치적 연구)

  • Yang, Yong-Kun;Wu, Yu-Ting;Qin, Zhen;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.69-75
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    • 2021
  • Fuel economy has always been a major issue for the automotive industry due to environmental concerns. In particular, it is known that only 5-20% of the energy generated in a car that mainly uses an internal combustion engine is converted to increase fuel efficiency, many methods have been proposed. Among these methods, weight reduction is most commonly used because it is the simplest and cheapest. Weight is always the main reason for energy consumption, therefore, reducing weight is the best way to increase fuel efficiency while simultaneously saving on material costs. To reduce the weight of a compressor, material substitution is used. However, aluminum (a lighter metal substitute) is more fragile than steel, therefore, structural stability must be verified through testing. In this paper, we performed a 3D analysis to investigate whether aluminum can be used without compromising structural stability. Our investigation included static analysis and thermal analysis. As a result, we found that an aluminum swash plate can be safely applied on a shaft instead of steel; it reduces weight while maintaining stability that is equal to or better than steel.