• Title/Summary/Keyword: Stamping

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박판성형공정의 유한요소해석을 위한 드로우비드 전문모델 개발 (2부:모델링) (Development of Drawbead Expert Models for Finite Element Analysis of Sheet Metal Forming Process (Part2: Modeling))

  • 금영탁;이재우;박승우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.50-54
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    • 1997
  • An expert drawbead model is developed to model a cranky drawbead in the finite element analysis of stamping processes. The expert model calculates the drawbead restraining forces (DBRF's) and bead-exit thinning, which are boundary conditions. DBRF's are calculated by considering bending force, unbending force, and friction force in order. Bead-exit thinning are due to the bending and tension during the deformation. The DBFR's and thinning computed form the mathematical model for the basic beads are compared with measurements and correction factors compensating for the differences are found using the multiple linear regression method. The composition beads are assumed to be a combination of basic beads so that the DBRF's and bead-exit thinning are computed to the sum of those of basic beads.

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레이저 용접 소재의 프레스 성형특성 해석(II) (Analysis of press formability of laser-welded blank(II))

  • 하동호;김영석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.55-58
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    • 1997
  • In automotive industries, stamping of laser-welded blank gives many merits which brings about dimensional accuracy, strong body assembly and high productivity. However the welding of blanks with different thickness or/and different strength materials introduces many challenging formability problems for process development and tool design. In this paper, the deformation characteristics for deep drawing process of laser-welded blank with different thickness sheets are investigated by experiment and FEM simulation. And also the optimal location of weld line in laser-welded blank with different thickness sheets is calculated to compensate for the movement of weld line on deep drawing process. In addition, the effect of location of weld line is clarified using FEM simulation.

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두께가 다른 두 용접관계 성형에 있어서 블랭크 설계 및 용접선 이동에 대한 유한요소법의 역추적 기법적용 (Application of the Backward Tracing Scheme of Finite Element Method for the Tailored Blank Design and Welding Line Movement in Sheet Metal Forming with Two Different Thickness)

  • 최환호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.49-52
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    • 1999
  • Tailored-welded blanks are used for forming of automobile structural and skin components. Its main objective is to achieve weight and production cost reduction in manufacturing of the components. For successful application of tailored-welded blanks design of initial welded blanks and prediction of welding line movement are critical. Here the utilization of the backward tracing scheme of the finite element method shows to be desirable in design of initial welded blanks for net-shape production and in prediction of the welding line movement. First the design of initial blank in forming of welded thick sheet with isotropy is tried and it appears successful in obtaining a net-shape stamping product. Based in the first approach the backward tracing scheme is applied to anisotropic tailored blank. The welding line movement is also discussed.

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튜브하이드로포밍 공정에서의 성형한계 해석 (Analysis of Forming Limit in Tube Hydroforming)

  • 김영삼
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 춘계학술대회논문집
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    • pp.134-140
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    • 2000
  • Tube hydroforming is a relatively new technology compared to conventional stamping. thus there is little knowledge base that can be utilized for process and die design. To remedy this situation considerable research is now being conducted by many researchers on significant aspects of tube hydroforming technology including material selection pre-form design hydroforking process and tool design. in the tube hydroforming process we frequently experence many failure modes like wrinkling. buckling folding back and fracture under the improper forming conditions. In this paper forming limit for failure occurrence such as fracture and wrinkling is examined theoretically and the result is compared with Back's experimental result.

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강소성 유한요소해석과 반응표면분석법을 이용한 박판성형공정에서의 드로우 비드력 최적설계 (Optimum Design of Draw-bead Force in Sheet Metal Stamping using Rigid-plastic FEM and Responses Surface Methodology)

  • 김세호;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.143-148
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    • 1999
  • Design optimization is performed to calculated the draw-bead force for satisfying the design re-quirements. For an analysis tool a rigid-plastic finite element method with modified membrane element is adopted. response surface methodology is utilized for constructing the approximation surface for the optimum searching of draw bead force in sheet metal forming process. the algorithm developed is ap-plied to a design of the draw bead forces in a deep drawing process. The results show that the design of process parameters is applicable in complex metal forming analysis. It is also noted that the present algo-rithm enhances the stable optimum solution with small times of optimization iteration.

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2.4/5GHz 무선랜 대역용 inverted-F 안테나 (An inverted-F antenna for 2.4/5GHz WLAN applications)

  • 채규수;조영기
    • 한국전자파학회:학술대회논문집
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    • 한국전자파학회 2003년도 종합학술발표회 논문집 Vol.13 No.1
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    • pp.409-412
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    • 2003
  • An inverted-F antenna for wireless local area network (WLAN) is presented. The proposed design is based on the typical dual-band planar inverted-F antennas (PIFA), which have two tunable resonant modes. The low-profile antenna is built by stamping and designed to be mounted on the metal frame of the laptop LCD panel. The obtained antenna can perform in 2.4GHz and 5GHz bands and be adopted for other wireless applications. All the measurements are performed in the actual test fixture.

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인장특성이 자동차용강판의 평면변형장출성에 미치는 영향 (The Effects of Tensile Properties on Plane Strain Stretchability of Automotive Steel Sheets)

  • 김영석;박기철;김선원
    • 대한기계학회논문집
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    • 제17권11호
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    • pp.2676-2683
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    • 1993
  • Plane strain punch stretching test(PSST) was performed for various automotive steel sheets. To clarify the effect of tensile properties on plane strain stretchability, the limiting punch height(LPH) values were obtained in plane strain punch stretching test and related to the tensile properties of the materials. The results show that the total elongation El and work hardening exponent n compared to other parameters obtained from tensile test well correlate with the LPH value. In comparision with the Erichsen test and LDH test the PSST can be statistically used as an alternative in assessing the stamping formability of automotive steel sheets with the advantages of good reproducibility and easy testing method.

Tailor Welded Blanks를 이용한 승용차용 Front Side Member 설계기법 연구 (A Study on the Design Method of Passenger Car Type Front Side Member Using Tailor Welded Blanks)

  • 이승희
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.403-408
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    • 2000
  • The use of tailor welded blanks(TWB) in automotive applications is increasing due to the potential of weight and cost saving In this study, the front side member of passenger car is developed by typical analysis and crash simulations. According this results, energy absorption and barrier force is very important to control passenger safety and deformation shape. For that purpose, it is most effective to absorb energy more tailor welded blanks front side member than non-twb. The front side member with twb is simulated, in which reduced stamping parts, weight reduction and cost down.

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레진의 경화 반응을 고려한 UV-NIL공정의 열특성에 관한 실험 및 수치해석 연구 (Experiment and Numerical Study on Thermal Characteristics of UV-NIL Process Considering the Cure Kinetics of Photo-polymer)

  • 김우송;박경서;남진현;임흥재;장시열;이기성;정재일;임시형;신동훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1847-1850
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    • 2008
  • The process conditions during ultraviolet nanoimprint lithography (UV-NIL) process such as temperature, stamping pressure, UV irradiation, etc. are effective factors for successful imprinting of complex and fine patterns. In this study, the effects of aluminum mold on the thermal characteristics of UV-NIL process were investigated through imprinting experiments and numerical simulations. The temperature of polymer resin on mold was measured to study thermal characteristics during UV curing. From the experimental and numerical results, the importance of curing reaction control for UV-NIL process was discussed for deformation characteristics.

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하이드로 포밍 공정시 관재의 열처리 조건에 따른 성형성 분석 (Effect of heat treatment conditions on the tube hydroformability)

  • 박광수;강부현;김동규;문영훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1810-1815
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    • 2003
  • Tube hydroforming provides a number of advantages over conventional stamping process, including fewer secondary operation, weight reduction, assembly simplification, adaptability to forming of complex structural components and improved structural strength and stiffness. In this study, the effect of the heat treatment on the hydro-formability has been investigated. By using the mild steel tube bulging test is performed at various heat treatment conditions to evaluate the hydro-formability.

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