• Title/Summary/Keyword: Stainless Steel (STS)

Search Result 361, Processing Time 0.025 seconds

High Temperature Oxidation Characteristics of the (Ti, Al)N Coating on the STS 304 by D.C. Magnetron Sputtering (D.C. Magnetron Sputter를 이용한 (Ti, Al)N 피막의 고온산화특성)

  • 최장현;이상래
    • Journal of the Korean institute of surface engineering
    • /
    • v.25 no.5
    • /
    • pp.235-252
    • /
    • 1992
  • (Ti, Al)N films were deposited on 304 stainless steel sheet by D.C. magnetron sputtering using Al target and Ti plate. The high temperature oxidation of (T, Al)N films with the variation of composition has been investigated. The chemical composition of (Ti, Al)N films with the variation of composition has been investigated. The chemical composition of (Ti, Al)N films was similar to the sputter area ratio of titanium to aluminum target by means of EDS and AES survey. The high temperature oxidation test of (Ti, Al)N showed that (Ti, Al)N has better high temperature resistance than TiN and TiC films. TiC films were cracked at 40$0^{\circ}C$ in air TiN films quickly were oxidised at $600^{\circ}C$, were spalled more than $700^{\circ}C$. But (Ti, Al)N films are relatively stable to$ 900^{\circ}C$. The good resistance to high temperature oxida-tion of (Ti, Al)N films are due to the formation of dense Al2O3 and TiO2 oxide layer. Especially, Al2O3 oxide layer is more important. The results obtained from this study show, it is believe that the (Ti, Al)N film by D.C. magnetron sputtering is promising for the use of high temperature and wear resistance mate-rials.

  • PDF

Evaluation on Resistance to Pitting Corrosion of Fe-Cr Alloys via Measurement of the Critical Pitting Temperature (CPT) and Potentiodynamic Polarization According to KS D 0238 (wet, dry), ASTM G 61 and ISO 17475 Standards (Fe-Cr합금의 공식저항성 평가를 위하여 다양한 규격(KS D 0238, ASTM G 61, ISO 17475)에 따라 실시한 동전위 분극 시험과 임계공식온도 측정시험)

  • Kang, Su-Yeon;Lee, Jae-Bong;Kim, Yeong-Ho
    • Korean Journal of Metals and Materials
    • /
    • v.47 no.10
    • /
    • pp.635-643
    • /
    • 2009
  • The resistance to pitting corrosion of Fe-Cr alloys was evaluated by performing potentiodynamic polarization and critical pitting temperature (CPT) tests. For the potentiodynamic polarization tests, various standards were applied, i.e., KS D 0238 (wet, dry), ASTM G 61, and ISO 17475, showing different potentiodynamic polarization results including pitting potentials. ASTM G 61 and ISO 17475 standards presented relatively higher pitting potential while KS D 0238 (dry) indicated lower values than the others. Effects of surface roughness, scan rates, and exposure time to air before tests were also investigated. CPT tests were performed under two different applied potentials, 300 m$V_{SCE}$ and 200 m$V_{SCE}$ in deaerated 1 M NaCl aqueous solution. CPT values and the polarization test results showed a linear relationship.

Surface Quality and Corrosion of Additively Manufactured STS316L Treated by Ultrasonic Nanocrystal Surface Modification (적층제조된 스테인레스 316L에 대한 초음파나노표면개질에 따른 표면특성 및 부식성에 관한 연구)

  • Kim, Jun-Ho;Oh, Yeong-Taek;Park, Han-Byeol;Lee, Dong-Ho;Kim, Hwa-Jeong;Kim, Ui-Jun;Shim, Do-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.19 no.8
    • /
    • pp.94-103
    • /
    • 2020
  • This study investigated the effects of ultrasonic nanocrystal surface modification (UNSM) on the deteriorated surface of AISI SUS316L additively manufactured (AM) using the powder bed fusion (PBF) technique. Specifically, the effects of UNSM conditions on surface topology, hardness, and anti-corrosion were examined. Before UNSM treatment, the stainless steel 316L powder was processed via the PBF machine to prepare a substrate. We observed surface changes due to UNSM treatments in PBF SUS316L substrates and examined the correlation between topology changes, roughness, hardness, and anti-corrosion. After UNSM treatment, the coarse as-built surface was refined, and a regular micro-profile was implemented. Compared to the non-treated PBF sample, the waviness and roughness of the surfaces after UNSM treatment decreased by up to 56.0% and 94.5%, respectively, and decreased further as the interval decreased. The hardness improved by up to 63.0% at a maximum depth of 500 ㎛ from top surface by the UNSM treatment. The results of the corrosion test showed that the corrosion resistance of the UNSM specimens was moderately improved compared to that of the untreated surface. This study confirmed that UNSM is an effective post-processing technique for additively manufactured parts.

Effect of nitrogen content on pitting formation at low nickel duplex stainless steel (듀플렉스상 스테인리스강에서 질소의 함량이 공식의 형성에 미치는 영향)

  • Choe, Jong-Beom;Lee, Gyeong-Hwang;Gang, Hyeong-Gu;Lee, Myeong-Hun;Yang, Jeong-Hyeon;Gang, Jun;Yun, Yong-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
    • /
    • 2018.06a
    • /
    • pp.61-61
    • /
    • 2018
  • 듀플렉스 스테인리스강은 페라이트와 오스테나이트 상이 공존하는 특징을 갖는다. 그러한 구조에 의해서 페라이트와 오스테나이트상의 장점을 동시에 갖는 특성이 있다. 높은 강도와, 우수한 내식성, 응력 부식 균열 그리고 낮은 니켈의 함량 때문에 안정적인 가격을 갖는 장점을 갖기 때문에 운송, 기름과 가스, 해양플랜트, 건축 그리고 높은 강도와 우수한 내식성이 필요한 분야에서 수요가 증가할 것으로 사료된다. 이러한 듀플렉스 스테인리스강의 형성에서 페라이트와 오스테나이트상의 균형과 내식성을 개선하기 위해 질소가 첨가된다[1,2]. 본 연구는 저니켈 듀플렉스 스테인리스강(STS 329 FLD)의 공식 형성 과정에서 질소의 함량이 공식 형성과 내식특성에 미치는 영향을 동전위분극, XPS(X-ray Photoelectron Spectroscopy) 그리고 GDOES(Glow Discharge Optical Emission Spectrometry)를 이용하여 규명하였다. GDOES를 이용하여 깊이별 원소 분포를 정량적으로 비교한 결과, 부동태막에서 질소는 기저에 비하여 증가하였고, 질소의 함량이 증가함에 따라 wt.% 또한 증가하였다. 이러한 부동태막의 깊이별 원소 분포특성이 내식특성과 공식의 크기에 미치는 영향을 동전위분극을 이용하였다. 질소의 함량이 증가하였을 경우, 부식전위는 증가하였으며, 부식전류는 감소하였다. 또한 부동태전류가 감소한 것을 확인할 수 있었다. 이러한 차이의 원인을 확인하기 위하여 XPS를 이용하여 질소의 화학적 상태를 확인하였다. 질소는 암모니아의 형태로 존재하는 것으로 확인되었다. 암모니아 상태로 부동태막에 존재함에 따라 공식이 형성될 때, 암모늄 화함물을 형성하여 공식 내부의 산성도를 낮춤으로써 공식의 형성이 억제된 것으로 사료된다. 또한 공식 이후의 표면을 관찰 할 경우 질소의 함량이 증가함에 따라 표면에서 공식이 거의 관찰되지 않았다.

  • PDF

Diagnosis and Monitoring of Socket Welded Pipe Damaged by Bending Fatigue Using Acoustic Emission Technique (음향방출법을 이용한 굽힘피로 손상된 소켓용접배관의 진단 및 감시)

  • Kim, C.S.;Oh, S.W.;Park, Ik-Keun
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.28 no.4
    • /
    • pp.323-330
    • /
    • 2008
  • High cycle bending fatigue of socket welded small bore pipe was characterized, and also the fatigue crack initiation of small bore pipe was monitored in situ by the acoustic emission (AE) technique. The STS 316L stainless steel specimens were prepared by gas tungsten arc welding (GTAW) process having the artificial defect (i.e., lack of penetration) and defect free at the root. The fatigue failure was occurred at the loc for high stress and root for relatively low stress. The crack initiation cycles ($N_i$) was defined to the abrupt increase in AE counts during the fatigue test, and then the cracks were observed by the radiographic test and electron microscope before and after the fatigue crack initiation cycles. The socket welded pipe damaged by bending fatigue was studied regarding the welding defect, failure mode, and crack initiation cycles for the diagnosis and monitoring.

Design, manufacture and field test of a surface water storage tank providing irrigation water to upland crops

  • Shin, Hyung Jin;Kim, Young-Joon;Lee, Jae Young;Kim, Hwang-Hee;Jo, Sung Mun;Cha, Sang Sun;Hwang, Seon-Ah;Lee, Seung-Kee;Park, Chan Gi
    • Korean Journal of Agricultural Science
    • /
    • v.47 no.4
    • /
    • pp.1057-1069
    • /
    • 2020
  • For most upland crops in Korea, underground water is used to ensure an adequate water supply. Thus, surface water storage tanks are needed to supply surface water from reservoirs or streams. This study discusses the design, manufacture and monitoring of a water storage tank capable of reliably supplying water to crops and preventing the inflow of floating debris. The study was conducted in an apple orchard in Yesan-gun, Chungcheongnam-do in Korea. Based on the water requirements of the crops and size of the orchard, a required flow volume of about 0.6 ㎥·h-1 was determined, along with a surface water storage tank capacity of 1.2 ㎥. Following a comparison with other materials, stainless steel (STS) was used to construct the water tank. The tank was designed to provide 14 hours of irrigation, enabling a small-capacity, cost-efficient tank design to be used. A surface water irrigation test was performed using the surface water storage tank. The average surface water irrigation flow rate was 0.00045 ㎥·m-2·h-1. The water quality test showed that the pH, suspended solids (SS), total nitrogen (TN), and total phosphorus (TP) values satisfied the reference values for agricultural water. The test results showed that the surface water storage tank evaluated in this study allows for crop irrigation when there is a lack of groundwater during droughts.

Study on VHCF Fatigue Behaviors and UNSM Effects of Hydrogen Attacked STS 316L (수소취화된 스테인리스강 316L의 VHCF(Very High Cycle Fatigue) 피로특성과 UNSM 효과에 관한 연구)

  • Nahm, Seung-Hoon;Baek, Un-Bong;Suh, Chang-Min;Pyun, Young-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.41 no.11
    • /
    • pp.1011-1020
    • /
    • 2017
  • This study was conducted to investigate the material properties of stainless steel 316L specimens of untreated and UNSM treated material, hydrogen attacked material(100 bar, $300^{\circ}C$ at 120 h) and UNSM treated hydrogen attacked material at room temperature. Results demonstrated that the hydrogen attacked materials showed a tendency toward a slightly decreased fatigue strength, while the hydrogen embrittlement effect was smaller than the S-N curve of conventional untreated material. As compared to untreated material, the fatigue limit of the UNSM treated material increased by 43.8%, while it was 57.1% higher in the UNSM treated hydrogen attacked material than in untreated hydrogen attacked material. The plastic deformation layer was ${\sim}152{\mu}m$ thick, as confirmed by maps showing the level of local plastic deformation affected by the UNSM treatment in three ways: an image quality map, inverse pole figure map, and kernel average misorientation map captured via electron back scatter diffraction. Owing to hydrogen embrittlement, about 90% of surface cracks were smaller than the average grain size of $35{\mu}m$.

Effect of Interlayer on TiN and CrN Thin Films of STS 420 Hybrid-Deposited by AlP and DC Magnetron Sputtering (AIP 와 스퍼터링으로 복합증착된 420 스테인리스강의 TiN과 CrN 박막에 미치는 중간층의 영향)

  • Choi, Woong-Sub;Kim, Hyun-Seung;Park, Burm-Su;Lee, Kyung-Ku;Lee, Doh-Jae;Lee, Kwang-Min
    • Korean Journal of Materials Research
    • /
    • v.17 no.5
    • /
    • pp.256-262
    • /
    • 2007
  • Effects of interlayer and the combination of different coating methods on the mechanical and corrosion behaviors of TiN and CrN coated on 420 stainless steel have been studied. STS 420 specimen were tempered at $300^{\circ}C$ for 1 hr in vacuum furnace. The TiN and CrN thin film with 2 ${\mu}m$ thickness were coated by arc ion plating and DC magnetron sputtering following the formation of interlayer for pure titanium and chromium with 0.2 ${\mu}m$ thickness. The microstructure and surface analysis of the specimen were conducted by using SEM, XRD and roughness tester. Mechanical properties such as hardness and adhesion also were examined. XRD patterns of TiN thin films showed that preferred TiN (111) orientation was observed. The peaks of CrN (111) and $Cr_2N$ (300) were only observed in CrN thin films deposited by arc ion plating. Both TiN and CrN deposited by arc ion plating had the higher adhesion and hardness compared to those formed by magnetron sputtering. The specimen of TiN and CrN on which interlayer deposited by magnetron sputtering and thin film deposited by arc ion plating had the highest adhesion with 22.2 N and 19.2 N. respectively. TiN and CrN samples shown the most noble corrosion potentials when the interlayers were deposited by using magnetron sputtering and the metal nitrides were deposited by using arc ion plating. The most noble corrosion potentials of TiN and CrN were found to be approximately -170 and -70 mV, respectively.

Study on Stable Use of Stainless EAF Oxidizing Slag as Fine Aggregate of Concrete (스테인리스 전기로 산화슬래그의 콘크리트용 잔골재 활용방안 검토)

  • Cho, Bong-Suk
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.18 no.3
    • /
    • pp.133-142
    • /
    • 2014
  • Recently, more focus is shift to imbalances in aggregate market supply and demand and an exhaustion of natural resources. In this situation, Electric arc furnace oxidizing slag (EAF Slag) has high application possibility as aggregate for concrete due to similar property with general aggregate. In this study, We've got the plan to assure the chemical stability of EAF Slag, and then experimentally tested the mechanical performance and durability for the fine aggregate used EAF Slag. On this test result, we suggest the application plan. At the result of this study, it shows that EAF slag would reduce the surface defect such as pop-out due to natural aging for the fixed hour and adjustment the grain size of EAF Slag. And mechanical performance and durability according to the replacement rate of concrete service, were revealed more than equal or equal compare to general aggregate. Hereafter, quality control must precede not to impede the beauty of concrete surface as assure the safety for aging and processing. And, to establish the environmental resource recycling system for by-products of steel, it should be made development of various application and guideline of quality control for the EAF slag aggregate. Moreover, it must be constantly studied all kind of engineering performance and durability for related to this study.

Effects of Adherend Thickness on Adhesive Strength between Organic Adhesive and Metal Adherend (고분자 접착제와 금속 피착재의 접착강도에 미치는 피착재 두께의 영향)

  • Ha, Yungeun;Sim, Jun-Hyung;Baeg, Ju-Hwan;Kim, Min-Kyun;Cho, Young-Rae
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.27 no.4
    • /
    • pp.127-133
    • /
    • 2020
  • It is important to measure the quantitative adhesive strength between an organic adhesive and a metal adherend. In measuring the adhesive strength between an organic adhesive and a metal adherend, the effect of the kind and thickness of the adherend on the adhesive strength was studied. Two kinds of metal adherends were selected, aluminum (Al1050) and stainless steel (STS304), and a dolly test and a lap shear test were used to measure the adhesive strength. When measuring the adhesive strength between the organic adhesive and the metal adherend by the tensile stress mode of dolly test, the change in the thickness of the metal adherend had little effect on the adhesive strength, however, the adhesive strength was different depending on the kind of the adherend. On the other hand, when measuring the adhesive strength between the organic adhesive and the metal adherend by the lap shear test, the change in the relative thickness of the metal adherend had an effect on the adhesive strength. The reason is that the bending phenomenon of the adherend occurring in the edge of bonding region during the lap shear test contributes to lowering the adhesive strength by generating additional tensile stress in the bonding region. From this work, it is concluded that the dolly test could be widely used when measuring the quantitative adhesive strength of organic adhesives and metal adherend because there is little change in adhesive strength even though the thickness of the adherend is changed.