• 소성∙가공
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• 제17권6호
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• pp.393-400
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• 2008

Springback is one of the most difficult phenomena to analyze and control in sheet forming. Most of traditional springback control methods rely on experiences of skilled workers in industrial fields. This study focuses on prediction and generation of optimum reconfigurable die surfaces to control shape errors originated by springback. For this purpose, a deformation transfer function(DTF) was combined with finite element analysis of the springback in the 2D sheet forming model of elastic-perfectly plastic materials under the condition without blank holder. The results showed shape errors within 1% of the objective shape, which were comparable with analytically predicted errors. In addition to this theoretical analysis, DTF method was also applied to 2D and 3D sheet forming experiments. The experimental results showed ${\pm}0.5$ mm and ${\pm}1.0$ mm shape error distribution respectively, demonstrating that reconfigurable die surfaces were predicted well by the DTF method. Irrespective of material properties and sheet thickness, the DTF method was applicable not only to FEM simulation but also to 2D and 3D elasto-reconfigurable die forming. Consequently, this study shows that springback can be controlled effectively in the elasto-RDF system by using the DTF method.

• 소성∙가공
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• 제16권7호
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• pp.516-520
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• 2007

As the springback of sheet metal during unloading nay cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ can be determined by the residual differential strain. Therefore in this study the springback estimated by the residual differential strain is experimentally validated through the comparison with those obtained by U-bending test. The springback characteristics of two analytical models are also estimated at various processing conditions such as thickness, curvature of radius and drawing strain. The model based on residual differential strain has an applied transition strain where the springback undergoes a dramatic decrease. Both models show that springback decreases with increased strip thickness and with decreased radius of curvature. For no applied tension, the model based on residual differential strain predicts more springback as compared to the moment based model.

• 소성∙가공
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• 제18권6호
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• pp.488-493
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• 2009

The very big springback of advanced high strength steel(AHSS) sheets invokes undesired shape defects, which can be generally eliminated by die correction or process parameter control. The springback reduction by controlling the forming process parameters is easy for the application, but limited for the bulky achievement. In this study, the effective die correction method, which obtains the modification of tool shape from the relationship between die design variable and springback, is introduced and is applied to the TWB tool of automotive side rail to show the validity and usefulness. Among the die correction trials repeatedly performed, the first trial is carried out by correcting the tool shape to the opposite direction to the springbacks of several tool sections. Next trials are done by extrapolating the springbacks of among the original tool uncorrected and the tools corrected negative amounts of the springback and by finding tool shapes without springbacks. After the angle of side wall and radius of curvature of horizontal bottom floor are chosen as design variables in the tool design of side rail, the tool shape is corrected 3 times. The accuracy of final shape within the assembly limit of 1mm and the springback reduction of 75.8% compared to the uncorrected tool are achieved.

• 소성∙가공
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• 제3권4호
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• pp.401-414
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• 1994

Springback for the three point bending is anlayzed and experimented. Neutral axis is assumed to remain at the midthickness for large ratio of radius of curvature to thickness. Pure bending theory is used to be extended to the analysis of the springback for three point bending. The specimen is thought to be divided into numerous small elements. The theory for pure bending is then adopted for analysis of each element to obtain springback in terms of the relationship between initial and final deflections. the boundary conditions between neighborhood elements are the deflection and slope which should be the same. Deflection is calculated by summing up the deflections of each element. Experiments have been performed for different conditions which are punch radius, span length, and initial deflections. Comparisons between the analytical solution and experimental results show the same trends.

• 한국융합학회논문지
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• 제13권4호
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• pp.287-292
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• 2022

본 논문에서는 소재의 강도에 따라 U 채널형상 제품의 판재성형공정에서 발생하는 스프링백 현상의 산포경향의 분석을 수행하였다. 성형공정의 유한요소해석 및 신뢰성 기반 최적화 기법을 적용하여 인장강도, 항복강도, 소재 두께 등 재질 산포와 마찰계수와 패딩력 등의 공정 산포를 고려하여 산포해석을 실시하였다. 산포해석 결과 산포에 유의한 영향을 미치는 인자는 항복강도와 인장강도 순으로 나타났으며, 소재의 인장강도가 클수록 스프링백 양은 증가하는 반면 스프링백의 산포량이 감소하는 것을 확인하였다. 주요 변형이 발생하는 펀치 어깨부와 다이 어깨부의 변형률과 응력 산포 분석을 통하여 스프링백 산포량 감소의 원인을 분석하였다. 본 논문에 제안된 산포분석기법을 활용할 경우 불가피하게 발생하는 성형공정의 산포를 예측하고 대응이 가능할 것으로 기대된다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 추계학술대회논문집
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• pp.152-155
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• 2003

In order to examine the springback of aluminum alloy sheets, AL1050 and AL5052, in the warm forming which forms the sheet above room temperature, the stretch bending and draw bending tests in various working temperatures were carried out. While the springbacks of AL5052 and AL1050 are tremendously reduced over 150$^{\circ}C$ in the stretch bending test, the springbacks in the draw bending test are rapidly reduced in 150$^{\circ}C$-200$^{\circ}C$ for AL5052 and 200$^{\circ}C$-250$^{\circ}C$ for AL1050. Using the FEM program, the forming and springback processes are analyzed. Though springback amounts of analysis result are slightly bigger than those of experiment, they showed the same trend in the decreasing springback as the forming temperature increases.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.389-392
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• 2003

The deterioration of dimensional accuracy, caused by springback, is one of problems to always occur in sheet metal forming processes. As the demand for lighter and stronger metals increases, the development of improved forming processes settling the springback problem becomes more important. In this work, springback phenomena are investigated which occur in the press forming process with the anisotropic sheet metal and axisymmetric tools. The improvement possibility of dimensional accuracies, mainly, flatness, will be examined by applying blank holding forces as a method of springback control.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.300-301
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• 2007

In this study, it is investigated that sheet characteristics of high strength steel sheets and effect of springback. High strength steel sheets has got attention in automobile industry of high strength and high formability. Springback is a common phenomenon in sheet metal forming, caused by the elastic recovery of the internal stresses after removal of the tooling. However, the information in deformation behavior of high strength steel sheets, including bending and sheet characteristics and springback, is not enough until now. In this research, the V-bending experiment and analysis have been done to obtain the information of springback of high strength steel sheets. Tensile test for high strength steel sheets was done to got tensile properties of elastic modulus and flow stress of the material. It analyzed springback according to the sheet characteristics with using roll-forming model. FE-Simulation used DEFORM-$3D^{TM}$.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.203-206
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• 2009

Ultra high strength steels(UHSS) are widely used to fill the needs of lightweight part for automobile, and the control of springback is very important (actor in sheet metal forming using UHSS. In this study, to lighten the center floor side member(CFSM) which is normally manufactured using $600{\sim}800MPa$ steel sheet, new design of the manufacturing process for CFSM using APFC980 has been proposed. To accomplish this goal, the influence of process variables such as die corner radius and die wall angle on the springback were investigated using FE-analysis. In order to insure the validity of FE-analysis, the springback results of FE-analysis was verified with prototype product.

• 소성∙가공
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• 제29권4호
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• pp.188-193
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• 2020

Piping work of large ships or offshore plants is often done in a narrow and confined space, requiring precise bending and safety. In order to realize an accurate bending angle, it is very important to predict and correct a deformation that may be caused by elasticity in the bending process, that is, an angular deviation due to springback. Therefore, by using CAE analysis to develop a correction angle model for springback based on multiple tube bending angles and using trend line data derived from this correction angle model, at bending the tube as the diameter of the base former and the tube outer diameter change, the springback compensation angle at any angle can be obtained. In this study, the bending mechanism was analyzed to increase the bending precision, and a correction angle model was developed and a trend line was derived in consideration of springback occurring in the bending process. In order to derive a more accurate and reliable trend line, a tube tensile test was performed, and the reliability of the corrected angle trend line was verified by comparing the bending angle measurement and analysis results with a 3D scanner.