• Title/Summary/Keyword: Spread carbon fiber

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스프레드 탄소섬유 직물 복합재료의 성형온도에 따른 기계적 특성에 관한 연구 (Effect of Fabricating Temperature on the Mechanical Properties of Spread Carbon Fiber Fabric Composites)

  • 은종현;곽재원;김기정;김민성;성선민;최보경;김동현;이준석
    • Composites Research
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    • 제33권3호
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    • pp.161-168
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    • 2020
  • 본 연구에서는 스프레드 기술이 적용된 열가소성 탄소섬유 복합재료의 성형 온도에 따른 기계적 특성과 폴리프로필렌 필름의 열적 특성에 대해 조사하였다. 스프레드 기술이 적용된 탄소섬유 직물과 범용 탄소섬유 직물로 탄소섬유 강화 복합재료를 제작하였고, 시차 열량 주사계(DSC), 열 중량 분석법(TGA), 점도계를 사용하여 폴리프로필렌 필름의 열적 특성을 측정하였다. 인장, 굽힘, 층간 전단 실험을 통해 복합재료 성형 온도 조건에 따른 스프레드 탄소섬유 복합재료(SCFC)와 범용 탄소섬유 복합재료(CCFC)의 기계적 특성을 확인하였다. 폴리프로 필렌 수지의 융점 이상인 200~240℃ 구간에서 복합재료를 제작하였으며, 주사 전자 현미경(SEM) 분석을 통해 성형 온도 조건에 따른 열가소성수지의 함침성을 관찰하였다. 그 결과, 성형 온도가 증가함에 따라 폴리프로필렌 수지의 점도가 감소하여 함침성이 향상되었으며, 230℃ 성형 온도 조건에서 기계적 특성이 가장 우수한 것을 확인하였다.

탄소섬유 펼침 기술 및 이를 적용한 적층 복합재료의 기계적 특성 (Carbon Fiber Tow Spreading Technology and Mechanical Properties of Laminate Composites)

  • 박성민;김명순;최윤성;이은수;유호욱;천진성
    • Composites Research
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    • 제28권5호
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    • pp.249-253
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    • 2015
  • 본 연구는 탄소섬유 펼침 기술을 이용한 적층 복합재료의 특성을 평가하였다. 섬유 펼침 기술이 적용되어 기존 12 K 탄소섬유 토우의 폭이 7 mm에서 20 mm로 늘어나면서 두께가 더 얇아졌다. 폴리프로필렌 필름을 spread tow에 함침시켜 프리프레그를 만들고 이를 적층 후 열압축 성형을 통해 시편을 제조하였으며 이들의 기공함유량 및 인장, 굴곡 시험을 통해 물리적, 기계적 물성을 평가하였다. 그 결과, 탄소섬유 펼침 기술이 적용된 적층 복합재료의 기공함유량이 기존의 섬유 토우를 사용한 것보다 작게 나타났고, 섬유함유량이 낮았음에도 불구하고 기계적 물성이 향상됨을 알 수 있었다.

원통형 스퍼터링 장치를 이용한 탄소섬유/알루미늄 프리폼의 제작 (Fabrication of Carbon Fiber/Aluminum Preforms using Cylindrical Sputtering System)

  • 김영철;한창석
    • 열처리공학회지
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    • 제26권2호
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    • pp.66-71
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    • 2013
  • The purpose of this study is to prepare a high-strength Fiberglass Reinforced Metal (FRM). Aluminum covering over carbon fibers (CF) was made to increase their wettability to molten aluminum. A cylindrical sputtering apparatus was used for the covering. One tow of carbon fibers was placed along the central axis of the cylindrical target. Aluminum was uniformly coated around the carbon fiber tow. But in case of CF without sizing treatment, aluminum spread into the inside of the tow. Preforms of carbon fiber/aluminum composite were made by impregnating carbon fiber with molten aluminum. Contact angle of molten aluminum to the aluminum-coated carbon fiber was about $30^{\circ}$. The fractured section of preform was observed by SEM, which showed that molten aluminum wetted the outer part of the tow well but had not penetrated into the center, and that adhesion between CF and aluminum matrix was in good condition.

탄소섬유시트를 이용하여 보강된 철근콘크리트 기둥의 구조성능에 관한 실험연구 (An Experimental Study of Reinforced Concrete Columns Strengthened by Carbon Fiber Sheet)

  • 박정우;이경훈;홍원기;김희철
    • 한국지진공학회:학술대회논문집
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    • 한국지진공학회 2006년도 학술발표회 논문집
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    • pp.159-167
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    • 2006
  • Every structure has the expected life span of its own and it has to be rebuilt. New buildings were preferred and put value a quantitative spread of apartment houses because of the rapid growth of national economy. Therefore, the apartment houses were not taken into consideration about maintenances. Carbon fiber sheet is widely used to strengthen old structural members but it is very rarely applied to a construction field for apartment houses. The purpose of this study is to develop effective strengthening methods for reinforced concrete columns using carbon fiber sheets. Eight reinforced concrete column specimens confined by carbon fiber sheet of uniaxial direction were tested using 10,000kN universal testing machine (UTM).

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Formation of Isotropic Carbon Matrix in Carbon/Carbon Composites Derived from Pitch

  • Ahn, Chong-Jin;Park, In-Seo;Joo, Hyeok-Jong
    • Carbon letters
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    • 제11권4호
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    • pp.304-310
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    • 2010
  • To manufacture a carbon/carbon composite the coal tar pitch was used as the matrix precursor and the PAN (polyacrylonitrile)-based carbon fiber was used as the reinforcing material to weave 3-directional preform. For pressure carbonization HIP equipment was used to produce a maximum temperature of $1000^{\circ}C$ and a maximum pressure of 100 MPa. The carbonization was induced by altering the dwell temperature between $250^{\circ}C$ and $420^{\circ}C$, which is an ideal temperature for the moderate growth of the mesophase nucleus that forms within the molten pitch during the pressure carbonization process. The application of high pressure during the carbonization process inhibits the mesophase growth and leads to the formation of spherical carbon particles that are approximately 30 nm in size. Most particles were spherical, but some particles were irregularly shaped. The spread of the carbon particles was larger on the surface of the carbon fiber than in the interior of the matrix pocket.

공기에 의한 탄소섬유 스프레딩 공정 변수에 따른 프로세스 성능 및 기계적 물성 평가 (Evaluation of Process Performance and Mechanical Properties according to Process Variables of Pneumatic Carbon Fiber Tow Spreading)

  • 노정우;백운경;노재승;남기법
    • Composites Research
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    • 제33권6호
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    • pp.390-394
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    • 2020
  • 탄소섬유 스프레드 토우를 제조하는 과정에서 섬유 손상이 발생하며, 이는 스프레딩 과정에서 장비와 섬유 사이 혹은 섬유 간의 마찰로 발생한다. 이로 인해, 재료 및 장비조건에 따라 프로세스 성능에 차이가 발생하고, 제품 물성이 하락한다. 섬유 손상을 최소화하는 것은 스프레드 토우를 제조하는 공정에서 반드시 고려되어야 한다. 본 연구에서는 공기를 이용한 탄소섬유 스프레딩 공정에서 탄소섬유의 필라멘트 수와 사이징 함량, 탄소섬유토우 스프레딩 장비의 공정 변수(초기섬유장력, 열풍온도, 진공압력)를 달리하여 스프레드 토우의 공정성능 변화를 관찰하였다. 탄소섬유 품종에 따른 조건 별 최적조건에서 제조된 샘플을 이용해 인장강도를 평가하여, 탄소섬유의 손상에 따른 기계적 물성 감소를 확인하였다.

탄소섬유 이오나이저를 적용한 활성탄소섬유 필터의 바이오에어로졸 항균 및 집진 성능평가 (Inactivation and Filtration of Bioaerosols Using Carbon Fiber Ionizer Assisted Activated Carbon Fiber Filter)

  • 김두영;박재홍;황정호
    • 한국입자에어로졸학회지
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    • 제6권4호
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    • pp.185-192
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    • 2010
  • This paper reports that the installation of a carbon fiber ionizer in front of an activated carbon fiber(ACF) filter enhanced the antibacterial efficiency. In addition, the effect of the ionizer on the filtration of bioaerosols is reported. Negative air ions from the ionizer were used as antibacterial agent. The test bacteria(Escherichia coli) were aerosolized using an atomizer and were deposited on the ACF filter media for 10 minutes. E. coli deposited on the filter were exposed to negative air ions for 0, 1, 5 and 10 minutes. Then they were separated from the ACF filter by shaking incubation with nutrient broth for 4 hours. The separated E. coli were spread on nutrient agar plates and incubated at $37^{\circ}C$ for 1~3 days. The antibacterial efficiency of E. coli was measured using a colony counting method. The antibacterial efficiencies of E. coli exposed to negative air ions for 1, 5 and 10 minutes were 14%, 48% and 71%, respectively. The filtration efficiency was evaluated by measuring the number concentration of bioaerosols at the upstream and downstream of the filter media. The increase of filtration efficiency by air ions was 14%, that is similar to the 17% filtration efficiency by none air ions. The ozone concentration was below the detection limit (under 0.01ppm) when the carbon fiber ionizers were on.

탄소섬유를 이용한 600V 이하 저압 케이블의 전자파 차폐특성 (The Electromagnetic Shield Properties of 600V class Low Voltage Cable Using Carbon Fiber)

  • 김영석;김택희;김종민;송길목;김지연;김원석;곽동순
    • 전기학회논문지
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    • 제66권1호
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    • pp.243-248
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    • 2017
  • This study used general carbon fibers(CF), which can be utilized for a low voltage cable screen, as well as metal-coated carbon fibers(MCF) to make cables and analyzed the properties of electromagnetic effectiveness. Both braid CF and MCF cables with 3,000 strands, 16 spindles, and braid density of 90% or over were adopted. The tape-type MCF specimens were spread into a tape(width: 15mm) using a hot melt to make a cable. The shield effectiveness was measured up to the 1GHz range in accordance with IEC 62153-4-6; braid shielded cables featured a superior shielding effect at 63dB than tape-type shielded cables. That was because the tape-type shielded cable has relatively more gaps and holes between carbon fibers than the braid type, resulting in a more inflow or emission of electromagnetic waves. In the case of braid cables, the characteristics of their electromagnetic waves were enhanced, with higher spindles and higher conductivity of carbon fibers. The shield effectiveness of the MCF shielded cable, however, was lower than that of tin-coated one.

Slim Multi-Layer Printed Circuit Boards 의 굽힘 강도 개선에 관한 실험적 연구 (Experimental Study on the Improvement of Flexural Strength In Slim Multi-Layer Printed Circuit Boards)

  • 김상목;구태완;송우진;강범수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.321-325
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    • 2007
  • Recently, demands on thin multi-layer printed circuit boards(PCB) have been rapidly increased with broad spread of personal portable digital appliances such as multi-media. In case of mobile phone, however, the fact that PCBs have low flexural strength might cause defects. The purpose of this study is to improve the flexural strength by substituting the well-known GFRP(glass fiber reinforced plastic) for CFRP(carbon fiber reinforced plastic). Firstly, finite element simulation was carried out using ABAQUS to find out a unique CFRP layer that has a role to sustain the applied forces mainly in PCB. Secondly, three point bending tests were conducted with the newly designed CFRP PCB model to verify the improvement of the flexural strength. Consequently, it is shown that PCB layered with the CFRP on both outer sides of the board can be used to improve the flexural strength effectively.

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KSR-III 복합재 가압탱크의 설계 및 제작

  • 공철원;윤종훈;장영순;이영무
    • 항공우주기술
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    • 제2권2호
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    • pp.124-132
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    • 2003
  • 본 논문에서는 "KSR-III 복합재 가압탱크“에 대한 구조 설계/제작 과정을 기술하였다. 복합재 가압탱크는 라이너 위에 복합재가 덮어 씌워진 형태이다. 하중을 부담하지 않는 라이너는 AI 6061-0로 만들어 졌으며, 라이너는 헬륨가스 기밀만을 담당하였다. 복합재 탱크는 라이너 위에 T700/Epoxy로 와인딩 하였다. 알루미늄 라이너가 얇았기 때문에 다단계 경화 공정이 필라멘트 와인딩 기법에 적용되었다. 다단계 경화 공정은 라이너의 실린더가 원형 형상을 잃지 않게 하였다. 보스부의 체결력은 보스링에 의하여 카본섬유로 분산되었다. 또한 보스링은 보스부의 국부적 변형을 막았다.

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