• Title/Summary/Keyword: Spraying distance

Search Result 95, Processing Time 0.027 seconds

Numerical Simulation of an Impinging Jet with Various Nozzle-to-strip Distances in the Air-knife System

  • So, Hong-Yun;Yoon, Hyun-Gi;Chung, Myung-Kyoon
    • Corrosion Science and Technology
    • /
    • v.9 no.6
    • /
    • pp.239-246
    • /
    • 2010
  • When galvanized steel strip is produced through a continuous hot-dip galvanizing process, the thickness of the adhered zinc film is controlled by impinging a thin plane nitrogen gas jet. The thickness of the zinc film is generally affected by impinging pressure distribution, its gradient and shearing stress at the steel strip. These factors are influenced by static pressure of gas spraying at air knife nozzle, a nozzle-to-strip distance and strip and a geometric shape of the air knife, as well. At industries, galvanized steel strip is produced by changing static pressure of gas and a distance between the air knife nozzle and strip based on experimental values but remaining a geometric shape of nozzle. Splashing and check-mark strain can generally occur when a distance between the air knife nozzle and strip is too short, while ability of zinc removal can lower due to pressure loss of impinging jet when a distance between the air knife nozzle and strip is too long. In present study, buckling of the jet and change of static pressure are observed by analyzing flow characteristics of the impinging jet. The distance from the nozzle exit to the strip varies from 6 mm to 16 mm by an increment of 2 mm. Moreover, final coating thickness with change of a distance between the air knife nozzle and strip is compared with each case. An ability of zinc removal with the various distances is predicted by numerically calculating the final coating thickness.

A Study on the Creation of Porosity in Al Alloy(AA2014) Large Rod Preforms by Spray Forming (분무성형법에 의한 Al 합금(AA2014) 대형봉상성형체 제조시 기공발생에 관한 연구)

  • Shin, Don-Soo;Yoon, Eui-Park
    • Journal of Korea Foundry Society
    • /
    • v.17 no.5
    • /
    • pp.494-501
    • /
    • 1997
  • In order to manufacture large rod preforms of 2014 Al alloy with a good mechanical property by spray forming method, it was spray-formed at a droplet temperature of $715^{\circ}C$, a droplet flight distance of 400mm, and a spraying angle of $35^{\circ}$. The rod preforms were extruded at $397^{\circ}C$ with the die temperature of $420^{\circ}C$ under the hot extrusion ratio 21:1 and T6 heat treatment was performed. The 2014 Al alloys cast by hot top process were also extruded and heat-treated at the same condition as a reference material. Microstructural observation and tensile test were carried out to investigate the effects of extrusion on microstructure and mechanical property of spray-formed Al alloy. Spray-formed Al alloys had many porosities due to inappropriate process conditions such as long droplet flight distance and low droplet temperature but have fine equiaxed grain. These porosities were reduced with decreasing in grain size by hot extrusion. Ultimate tensile strength and yield strength of spray formed-extruded 2014 Al alloy were inferior to those of the normal cast-extruded 2014 Al alloy, but elongations were superior. The control of porosity was important to get spray formed preform with a good mechanical property.

  • PDF

Mechanical Characteristics and Fatigue Strength of Ceramic-Sprayed S45C Steel (세라믹 용사된 S45C강재의 기계적 특성 및 피로강도)

  • 오맹종;오창배;김귀식
    • Journal of Ocean Engineering and Technology
    • /
    • v.12 no.1
    • /
    • pp.32-38
    • /
    • 1998
  • This paper is to investigate of microhardness, adhesive strength, tensile strength, and fatigue strength of ceramic sprayed steel. Rotary bending fatigue tests have been conducted at room temperature in air and 3% NaCl solution using specimens of carbon steel(S45C) with sprayed coating layers of Ni-4.5% Al(under coating) and $TiO_2$ (top coating). The microhardness has been improved at $800^{\circ}C$ heat treatment and 150mm spraying distance. Tensile strength of the sprayed steel is dependent on the substrate strength. The fatigue strength of the sprayed steel is larger than that of substrate due to blasting and constraint surface of plastic deformation effect. In low stress level, the corrosion fatigue strength of the sprayed steel were lower than that of fatigue strength in air by corrosion.

  • PDF

Characterization of Plasma Sprayed $Cr_2O_3$ Coatings ($Cr_2O_3$계 용사분말의 제조조건 및 용사거리에 따른 플라즈마 용사 코팅층의 특성)

  • 김의준
    • Journal of Powder Materials
    • /
    • v.6 no.3
    • /
    • pp.224-230
    • /
    • 1999
  • Oxide powders of $Cr_2O_3 \;and\;Cr_2O_3+3{\%}TiO_2$ were prepared by spray drying, plasma densification and fused+crushed processes. The oxide coating layers were made by plasma spray and characterized by microstructure, hardness, adhesion strength and relative density. The optimum spray distance for the high quality coatings by spraying dried powders was found to be 9cm. A small amount addition of $TiO_2\;in\;Cr_2O_3$ powder significantly improved coating characteristics by lowering the melting point of powders. The hardness and relative density of coating layers of the plasma densified powders were comparable to fused and crushed powders, however, the adhesion strength was much higher in the former case.

  • PDF

Effect of Removal Efficiency of Formaldehyde by Input Coating Concentration of Photocatalyst - with Study of Standardization of Coating Thickness - (광촉매 코팅농도가 포름알데히드 제거능에 미치는 효과 - 코팅 두께 표준화 연구를 중심으로 -)

  • Park Young G.;Han Man-So
    • Journal of environmental and Sanitary engineering
    • /
    • v.20 no.4 s.58
    • /
    • pp.51-58
    • /
    • 2005
  • Photocatalytic degradation using $TiO_2$ Particles suspended in a reactor was experimentally performed to degrade the formaldehyde of indoor pollutants. Exponential increase of degradation appears to prove light availability due to the scattering of W light by particles themselves. Comparative removal studies of formaldehyde were done in both cases of dipping and spraying immobilized techniques of $TiO_2$ Particles suspended in solution. Experiments were performed under several different experimental conditions such as initial concentration of formaldehyde, UV intensity and concentration of photocatalysts. Optimal conditions to degrade formaldehyde were obtained under the conditions of $30\;mg/cm^2$ concentration of catalyst and UV intensity of 30 Watt at the distance of 30 cm using immobilized technique by dipping coating.

Effect of Plasma Spraying Parameter on Mechanical and Tribological Property of Cr$_2$O$_3$ Coating Layer on AZ9lD Commercial Magenesium Alloy (AZ9lD 상용 마그네슘합금에 코팅된 Cr$_2$O$_3$층의 기계적 및 내마모 특성에 미치는 플라즈마 용사조건의 효과)

  • 이수완;박종문;이명호;김진수
    • Journal of the Korean institute of surface engineering
    • /
    • v.30 no.6
    • /
    • pp.400-405
    • /
    • 1997
  • The experimental study has been performed to deposit to deposit chromia powder on magnssium alloy for tribological and mechanical properties. The optimal condition was obtained by changing the spray condition such as working distance and gun power. As ceramics was coated onto the a light metal such as Mg according to the weight reduection of the car engine block, it could acquire that the engine efficiency deu to the weight reduction and properties such as resistance to heat, as well as wear. Coating qualities are discussed with respect to hardness, tribologicalproperty, and microstructure. The tribological and mechanical properties are investigated by using the reciprocal configuration tribometer and microharduess tester. Wear mode is determined by observing the SEM morhpology of wear track and cross section view of wear track.

  • PDF

Aerial Application using a Small RF Controlled Helicopter (V) - Tail Rotor System - (소형 무인헬기를 이용한 항공방제기술(V) -테일 로터부의 구성-)

  • Koo, Y.M.;Seok, T.S.
    • Journal of Biosystems Engineering
    • /
    • v.32 no.4
    • /
    • pp.230-236
    • /
    • 2007
  • In this study, a tail rotor system for an agricultural RF controlled helicopter was developed and tested. This study concluded the mechanical development of the 'Agro-heli' by completing the tail rotor system and its radio console. The RF control system was closely related with the tail system for the control of flying attitude. The thrust of the tail system balance off the reaction torque, created by the main rotor. Lifting tests with and without the tail system were compared for estimating the consumption of power. The tail system would use $4{\sim}5%$ of the total power which was in an acceptable range. Flying performance and attitude was visually inspected. It showed reliable and safe control during the distance flying trials and could be adapted for utilization in aerial applications. Aerial application using an RF controlled agricultural helicopter may make precise and timely spraying possible.

A Study on Powder Fire Extinguisher Design with RULA Technique Used (RULA 평가기법을 활용한 분말소화기 디자인 연구)

  • Kang, Chaewoo;Kim, Dueknam
    • Journal of the Korean Society of Safety
    • /
    • v.32 no.2
    • /
    • pp.117-123
    • /
    • 2017
  • This study was intended to find methods of fire extinguishing system designs that can improve the equipment's usability. In this study, the fire suppression experiment through fire extinguishers and the data drawn through the experiment were analyzed, and then the guideline for the improvement of designs was presented. The procedure is as follows. A fire suppression experiment with the use of fire extinguishers was done by 43 average adults. The whole process of the fire suppression was videotaped, and then captured major scenes were analyzed with the use of RULA, a human engineering measurement tool. The analyzed data were divided into 4 steps, and then the guideline for design improvement was presented. The summary of the study is as follows. Step 1, Fire extinguisher distance step. To reduce overload occurring at the process of holding fire extinguishers suddenly, wheels are attached to the body of extinguishers, or pedestals are installed. Step 2, Fire extinguisher transportation step. The length of hose is extended, or fire fighting water is sprayed far, so that overload of legs occurring at the process of travel can be reduced. In addition, the weight of fire extinguisher shouldn't be over 2 kg. Step 3, Safety pin removal stage. Safety pins should be applied with button type, so that excessive posture of lower limbs and excessive twisting of wrists won't happen during safety pin removal process. Besides, safety pins should be designed for easy identification and operation. Step 4, Fire extinguishing agent spraying step. To reduce overload occurring at sudden spraying of fire fighting water, pressure should be increased gradually until high pressure. With the above study results applied to existing fire extinguisher design, it may contribute to reducing any fire damage.

Multi-Operation Robot For Fruit Production

  • Kondo, Naoshi;Monta, Mitsuji;Shibano, Yasunori
    • Proceedings of the Korean Society for Agricultural Machinery Conference
    • /
    • 1996.06c
    • /
    • pp.621-631
    • /
    • 1996
  • It is said that robot can be used for multi-purpose use by changing end effector or/and visual sensor with its software. In this study, it was investigated what multi-purpose robot for fruit-production was using a tomato harvesting robot and a robot to work in vineyard. Tomato harvesting robot consisted of manipulator, end-effector, visual sensor and traveling device. Plant training system of larger size tomato is similar with that of cherry-tomato. Two end-effectors were prepared for larger size tomato and cherry-tomato fruit harvesting operations, while the res components were not changed for the different work objects. A color TV camera could be used for the both work objects, however fruit detecting algorithm and extracted features from image should be changed. As for the grape-robot , several end-effector for harvesting , berry thinning , bagging and spraying were developed and experimented after attaching each end-effector to manipulator end. The manipulator was a polar coordinate type and had five degrees of freedom so that it could have enough working space for the operations. It was observed that visual sensor was necessary for harvesting, bagging and berry-thinning operations and that spraying operation requires another sensor for keeping certain distance between trellis and end-effector. From the experimental results, it was considered that multi-operations by the same robot could be appropriately done on the same or similar plant training system changing some robot components . One of the important results on having function of multi-operation was to be able to make working period of the robot longer.

  • PDF

Susceptibility of Pine Wood Nematode Vectors to ULV Insecticides Sprayed from an Unmanned Helicopter (무인항공기를 활용한 유인항공기용 작물보호제에 대한 소나무재선충 매개충의 약제 감수성)

  • Kim, Junheon;Nam, Sangjune;Song, Jinyoung
    • Korean journal of applied entomology
    • /
    • v.59 no.2
    • /
    • pp.83-91
    • /
    • 2020
  • We assessed efficacy of spraying pesticides from an unmanned helicopter to control two insect species, Monochamus alternatus and M. saltuarius, which are vectors of pine wood nematodes. Control efficacy of thiacloprid FL (33×), acetamiprid ME (33×), and flupyradifurone SL (33×) was determined by placing caged insects in the canopy of pine trees (Pinus sp). Water-sensitive paper was used to record the spray pattern of pesticide droplets and the degree of coverage; furthermore, we investigated peripheral scattering due to spraying. The three pesticides showed > 96% control efficacy against the targeted vectors, and pesticide droplet spray patterns were similar. Peripheral scattering was observed up to 20 m in front and 10 m to the left, right, and behind the targeted area. The coverage index of all the directions at 5 and 10 m distance was 6-7 and 2, respectively.