• Title/Summary/Keyword: Spraying distance

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The influence of spraying conditions to the coating layer properties of Fe-Cr-Ni-Mo-Si-B alloy using the HVOF (HVOF를 이용한 Fe-Cr-Ni-Mo-Si-B계 고성능 합금 용사층의 특성에 미치는 용사조건의 영향)

  • 권기봉;조대형;장영권;백영남
    • Journal of the Korean institute of surface engineering
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    • v.35 no.1
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    • pp.5-10
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    • 2002
  • This study was performed to investigate the influence of spraying condition to the coating layer properties of Fe-Cr-Ni-Mo-Si-B alloy using the HVOF. The investigations, such as thickness measurement, surface roughness, hardness, friction coefficient, resistance of corrosion were carried out. Matrix is prepared by gritting and coating layer is made of Fe-Cr-Ni-Mo-Si-B alloy powder using HVOF. Alumina gritting layers are superior to steel gritting layers. The less spaying distance, the more coating layer properties confirmed. The optimum spraying condition, in this study, was proved as 13inch spraying distance with feed rate 350rpm (78g/min).

Study on the Spraying Parameters of a Plasma-sprayed Hydroxyapatite Coating (플라즈마 용사법에 의한 Hydroxyapatite 코팅의 용사조건에 관한 연구)

  • 여인웅;안효석
    • Journal of the Korean Ceramic Society
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    • v.36 no.4
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    • pp.444-450
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    • 1999
  • Hydroxyapatite(HA) was spray-coated to alloy substrate(Ti-6Al-4V) using plasma-spray process for bioceramic application The coating morphology composition and crystallinity were influenced by following process parameters ; stand-off distance spray power level and auxiliary gas pressure. These parameters have been systematically varied in the present study to evaluate their relative influence on the coating qual-ity and to seek an optimum spraying condition. Amorphicity and decomposition of HA increased with stand-off distance and the imperfect coating layer was obtained at the short stant-off distance (55mm). The cry-stallinity of HA coating decreased with spray power level and auxiliary gas pressure but the bond strength between the HA coated layer and Ti alloy substrate increased with the spray power level.

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Effect of a Suspended Overhead Sprayer with Sector Formed Injection Nozzles on Spraying Uniformity (두상관수장치의 부채꼴분사노즐 설치위치가 살수균일성에 미치는 영향)

  • 김명규;정태상;민영봉
    • Journal of Bio-Environment Control
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    • v.8 no.4
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    • pp.223-231
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    • 1999
  • The one of basic functional conditions of suspended overhead sprayer, which is openly made use of irrigating on bedding plants in greenhouse, is to be kept the growing uniformity of bedding plants by making uniformly the spraying irrigation depending on the distribution of sprayed water. This study was performed to find out the optimum position of sector formed injection nozzle which is placed from the top of plant 0 the tip of the nozzle to keep spraying uniformity. The test of spraying distribution using a overhead sprayer, which was installed in a row of sector formed injection nozzles, was performed The measuring factor to represent spraying distribution was the water weight filled in each cup when the overhead sprayer was moving across the upside of the cups which were placed directly under the nozzles on keeping the distance from nozzle tip. The test results were as following , The standard mr of weights of each cup filled with spraying water was lower values at Position far from more than 60cm under nozzle tip. The driving speed variation of sprayer was not effected on spraying uniformity but the spraying water weight was inversely proportioned to the speed. To make best spraying uniformity, it was represented that the tip of the nozzle is positioned to keep the distance which the top of plants is placed at the second cross point of each injection sector of nozzles.

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A Simple Paint Thickness Estimation Model in Shipyard Spray Painting

  • Geun-Wan, Kim;Seung-Hun, Lee;Yung-Keun, Kwon
    • Journal of the Korea Society of Computer and Information
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    • v.28 no.2
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    • pp.209-216
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    • 2023
  • This paper aims to develop a model to estimate the paint thickness in a shipyard spray painting according to changes of spraying distance and speed. We acquired the experimental datasets of five different conditions with respect to the spraying distance and speed using a painting robot. In addition, we applied a preprocessing step to handle noises which might be caused by various reasons such as a nozzle damage. Our method is to transform a thickness function of a specified spraying distance and speed into another function of an unknown spraying and speed. We observed that the proposed method shows more stable and more accurate predictions compared with an artificial neural network-based approach.

Hexagonal Shape Characteristics according to the Change in Standoff Distance during Fine Particle Blasting (미세입자 분사가공 시 분사높이 변화에 따른 육각형 가공형상 특성)

  • Lee, Hyoung-Tae;Lee, Sea-Han;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.9
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    • pp.76-83
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    • 2021
  • This study examines the characteristics of spraying conditions based on the change in standoff distance during fine particle spraying while measuring the surface roughness, maximum depth, and maximum width of the sprayed surface. The processing shape of the sprayed surface is analyzed to understand the effects of injection pressure, nozzle diameter, standoff distance, processing shape, processing cycle, processing speed, and injection particles, which are the main factors of fine particle injection processing. Based on the derived characteristics, we attempt to determine the interrelationships of these major factors. The standoff distance is set as a variable factor and a spray machining experiment using a hexagonal shape (from among polygons) instead of square and circular shapes is conducted. Results reveal that research on the characteristics of spraying conditions could be expanded based on changes in the shapes of workpieces.

Development of A Boom Sprayer for Effective Pest-and-Disease Control on Densed Paddy Stems (수도(水稻) 기부(基部) 방제용(防除用) 붐-형(型) 주간(株間) 살포(撒布) 장치(裝置) 개발(開發)에 관(關)한 연구(硏究))

  • Chung, Chang Joo;Chang, Young Chang
    • Journal of Biosystems Engineering
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    • v.10 no.1
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    • pp.13-23
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    • 1985
  • Spraying method from the paddy-field levee is known to give insufficient penetration of the spray droplets to the rice stem of the densely grown plants, which is generally encountered at the last stage of rice growth. This study was intended to investigate the spraying system to solve this existing problem. As an approach, it was attempted to develop the boom-with-nozzle, between-the-row application system. Several types of nozzles and their different arrangements in the boom were tested in the field to measure the penetration-reaching distance and the uniformity of spray droplet distribution. The results of the study are summarized as follows: 1. Field experiments by the spraying method from the paddy-field levee showed to have practically no penetration of the spray droplets to the portion of the plant stem with the normal flow volume generally applied and thus need for improving present spraying method. 2. It was found that, considering both the uniformity of the spray droplet distribution and performance rate, the most efficient type of nozzle in the between-the-row boom-type spraying system was one that has core-insert hollow-cone with some clearance between the cone and tip. 3. When tested by applying the spraying method of between-the-row, the nozzle pressure did not affect the uniformity of spray droplet distribution. However, the nozzle pressure had a positive effect on the penetrating-reaching distance of the facing side of the rice stem and did not affect much on that of the opposite face of the stem. It was also found that the maximum pressure to affect the penetration-reaching distance was about $10kg/cm^2$. 4. The uniformity of the spray droplet distribution in the between-the-row system was greatly affected by the height and orientation of the nozzles in the boom. Based on experimental work for the different type of the boom-with-nozzle arrangements, it is recommended that the position of nozzle is set at about 0.45 m above the ground and two nozzles in the boom are oriented to be faced with each other with some angle such that the droplet stream from the nozzle would not directly face with each other.

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Spraying Status Evaluation of the Electro-static Sprayer Using Computer Image Processing (컴퓨터 영상처리를 이용한 정전분무기의 분무상태 평가)

  • Hwang, H.;Cho, S. I.;Cho, D. Y.
    • Journal of Biosystems Engineering
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    • v.24 no.5
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    • pp.391-398
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    • 1999
  • The spraying status of the electrostatic sprayer was evaluated by processing surface spraying images of the natural leaves. Water solution of the fluorescent material was used as a spray medium. The image of the lights reflected by fluorescent droplets was captured under UV light using a color CCD camera. Coverage rate, particle density, and the size distribution of particles were analyzed from the surface images of leaves under various spraying conditions such as spraying nozzle angle and object distance. Spraying characteristics of the electrostatic sprayer was evaluated in comparison with the conventional one. In a case of electrostatic sprayer, coverage rate and particle density increased by the average of 1.57times and 1.01times respectively under various nozzle angles and distances. The number of particle under the diameter of 50 ${\mu}{\textrm}{m}$ also increased significantly.

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Effect of Spraying Conditions in Flame Spraying of Ni-Cr Base Self Fluxing Alloy on Mild Steel (가스용사에 의한 Ni-Cr 기 자용성합금 용사 의 특성에 미치는 용사조건의 영향)

  • 배종규;박경채;정인상
    • Journal of the Korean institute of surface engineering
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    • v.22 no.1
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    • pp.26-42
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    • 1989
  • It has between investigated that the optimum spaying conditions, such as, spraying distance, fusing temperature and fusing time, ect, in a Ni-cr base self fluxing alloy sprayed on the mild steel substrate by oxygen-acetylenc flame spraying. Sprayed specimens on various conditions were fuused in a vacuum furnace and the results were as follows. The optimum spraying condition for excellent coating layer are obtained under spraying distances, fusing temperature and fusing and time ; 180~240mm,1050~110$0^{\circ}C$and 15~30min, respectively. The adhesive strength and surface hurface hardness of the as sprayed specimens were very low by mechanical bonding becaus of the diffusion layer during process. The carbides and borides and formed in the sprayed coating layer and densification of the layer was resulted from the elimination of pores and oxides. The hardness of sprayed coating layer, particularly in the high temperature, was superior to ordinary tool steels.

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Characteristic of Tractor Attachment Boom Sprayer Nozzle (트랙터 부착 붐 방제기 노즐 분무특성)

  • Kang, TaeGyoung;Kim, Sungwoo;Kim, Youngkeun;Lee, Sanghee;Choi, Yong;Jun, Hyeonjong;Choi, Ilsoo;Kim, Hyeonggon
    • Journal of ILASS-Korea
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    • v.21 no.4
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    • pp.195-199
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    • 2016
  • Spraying of nozzles and design of tractor-attached boom sprayers have been studied for analysis of liquid spraying features. The following conclusions have been drawn. At all pressures, twin flat spray tips was finer than flat spray tips. A fine spray with VMD of 101 to 200 appeared at 1.5MPa. So, it was selected as the boom sprayer nozzle. In spraying uniformity analysis, Type B was proven to have more uniformity than Type A and Type C at 52.0 cm attached distance. Type A and Type C were proven to have more uniformity than Type B at 58.5 cm attached distance. It is concluded that these results reflect atomizing characteristics of nozzles during pest control with tractor-attached boom sprayer. Therefore, optimum setting will be putting Type C with 58.5 cm distance.

Development of Infrared Telemeter for Autonomous Orchard Vehicle (과수원용 차량의 자율주행을 위한 적외선 측거 장치개발)

  • 장익주;김태한;이상민
    • Journal of Biosystems Engineering
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    • v.25 no.2
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    • pp.131-140
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    • 2000
  • Spraying operation is one of the most essential in an orchard management and it is also hazardous to human body. for automatic and unmanned spraying , an autonomous travelling vehicle is demanded. In this study, a telemeter was developed using infrared beam which could detect trunks and obstacles measure distance and direction from the vehicle travelling in the orchard. The telemeter system was composed of two infrared LED transmitters and receivers, a beam scanning device for continuous object detection , two rotary encoders for angle detector, and a beam level controller for uneven soil surface. The detected distance and direction signal s were sent to personal computer which made for the system display the angular and distance measurements through I/O board. According to a field test in an apple farm, the system detected up to 10m distance under 12 V of transmitted beam intensity, however, it was recommended that the proper beam transmit intensity be 7 v at the 10 m distance, because of the negative effect to human body at 12 V. The error rate of this system was 0.92 % when the actual distance was compared to measured one. The system was feasible at the small error rate. The developed telemeter system was an important part for autonomous travelling vehicle provided the real time object recognition . A direction control system could be constructed suing the system. It is expected that the system could greatly contribute to the development of autonomous farm vehicle.

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