• 제목/요약/키워드: Spraying distance

검색결과 95건 처리시간 0.022초

Numerical Simulation of an Impinging Jet with Various Nozzle-to-strip Distances in the Air-knife System

  • So, Hong-Yun;Yoon, Hyun-Gi;Chung, Myung-Kyoon
    • Corrosion Science and Technology
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    • 제9권6호
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    • pp.239-246
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    • 2010
  • When galvanized steel strip is produced through a continuous hot-dip galvanizing process, the thickness of the adhered zinc film is controlled by impinging a thin plane nitrogen gas jet. The thickness of the zinc film is generally affected by impinging pressure distribution, its gradient and shearing stress at the steel strip. These factors are influenced by static pressure of gas spraying at air knife nozzle, a nozzle-to-strip distance and strip and a geometric shape of the air knife, as well. At industries, galvanized steel strip is produced by changing static pressure of gas and a distance between the air knife nozzle and strip based on experimental values but remaining a geometric shape of nozzle. Splashing and check-mark strain can generally occur when a distance between the air knife nozzle and strip is too short, while ability of zinc removal can lower due to pressure loss of impinging jet when a distance between the air knife nozzle and strip is too long. In present study, buckling of the jet and change of static pressure are observed by analyzing flow characteristics of the impinging jet. The distance from the nozzle exit to the strip varies from 6 mm to 16 mm by an increment of 2 mm. Moreover, final coating thickness with change of a distance between the air knife nozzle and strip is compared with each case. An ability of zinc removal with the various distances is predicted by numerically calculating the final coating thickness.

분무성형법에 의한 Al 합금(AA2014) 대형봉상성형체 제조시 기공발생에 관한 연구 (A Study on the Creation of Porosity in Al Alloy(AA2014) Large Rod Preforms by Spray Forming)

  • 신돈수;윤의박
    • 한국주조공학회지
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    • 제17권5호
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    • pp.494-501
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    • 1997
  • In order to manufacture large rod preforms of 2014 Al alloy with a good mechanical property by spray forming method, it was spray-formed at a droplet temperature of $715^{\circ}C$, a droplet flight distance of 400mm, and a spraying angle of $35^{\circ}$. The rod preforms were extruded at $397^{\circ}C$ with the die temperature of $420^{\circ}C$ under the hot extrusion ratio 21:1 and T6 heat treatment was performed. The 2014 Al alloys cast by hot top process were also extruded and heat-treated at the same condition as a reference material. Microstructural observation and tensile test were carried out to investigate the effects of extrusion on microstructure and mechanical property of spray-formed Al alloy. Spray-formed Al alloys had many porosities due to inappropriate process conditions such as long droplet flight distance and low droplet temperature but have fine equiaxed grain. These porosities were reduced with decreasing in grain size by hot extrusion. Ultimate tensile strength and yield strength of spray formed-extruded 2014 Al alloy were inferior to those of the normal cast-extruded 2014 Al alloy, but elongations were superior. The control of porosity was important to get spray formed preform with a good mechanical property.

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세라믹 용사된 S45C강재의 기계적 특성 및 피로강도 (Mechanical Characteristics and Fatigue Strength of Ceramic-Sprayed S45C Steel)

  • 오맹종;오창배;김귀식
    • 한국해양공학회지
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    • 제12권1호
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    • pp.32-38
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    • 1998
  • This paper is to investigate of microhardness, adhesive strength, tensile strength, and fatigue strength of ceramic sprayed steel. Rotary bending fatigue tests have been conducted at room temperature in air and 3% NaCl solution using specimens of carbon steel(S45C) with sprayed coating layers of Ni-4.5% Al(under coating) and $TiO_2$ (top coating). The microhardness has been improved at $800^{\circ}C$ heat treatment and 150mm spraying distance. Tensile strength of the sprayed steel is dependent on the substrate strength. The fatigue strength of the sprayed steel is larger than that of substrate due to blasting and constraint surface of plastic deformation effect. In low stress level, the corrosion fatigue strength of the sprayed steel were lower than that of fatigue strength in air by corrosion.

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$Cr_2O_3$계 용사분말의 제조조건 및 용사거리에 따른 플라즈마 용사 코팅층의 특성 (Characterization of Plasma Sprayed $Cr_2O_3$ Coatings)

  • 김의준
    • 한국분말재료학회지
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    • 제6권3호
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    • pp.224-230
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    • 1999
  • Oxide powders of $Cr_2O_3 \;and\;Cr_2O_3+3{\%}TiO_2$ were prepared by spray drying, plasma densification and fused+crushed processes. The oxide coating layers were made by plasma spray and characterized by microstructure, hardness, adhesion strength and relative density. The optimum spray distance for the high quality coatings by spraying dried powders was found to be 9cm. A small amount addition of $TiO_2\;in\;Cr_2O_3$ powder significantly improved coating characteristics by lowering the melting point of powders. The hardness and relative density of coating layers of the plasma densified powders were comparable to fused and crushed powders, however, the adhesion strength was much higher in the former case.

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광촉매 코팅농도가 포름알데히드 제거능에 미치는 효과 - 코팅 두께 표준화 연구를 중심으로 - (Effect of Removal Efficiency of Formaldehyde by Input Coating Concentration of Photocatalyst - with Study of Standardization of Coating Thickness -)

  • 박영규;한만소
    • 환경위생공학
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    • 제20권4호통권58호
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    • pp.51-58
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    • 2005
  • Photocatalytic degradation using $TiO_2$ Particles suspended in a reactor was experimentally performed to degrade the formaldehyde of indoor pollutants. Exponential increase of degradation appears to prove light availability due to the scattering of W light by particles themselves. Comparative removal studies of formaldehyde were done in both cases of dipping and spraying immobilized techniques of $TiO_2$ Particles suspended in solution. Experiments were performed under several different experimental conditions such as initial concentration of formaldehyde, UV intensity and concentration of photocatalysts. Optimal conditions to degrade formaldehyde were obtained under the conditions of $30\;mg/cm^2$ concentration of catalyst and UV intensity of 30 Watt at the distance of 30 cm using immobilized technique by dipping coating.

AZ9lD 상용 마그네슘합금에 코팅된 Cr$_2$O$_3$층의 기계적 및 내마모 특성에 미치는 플라즈마 용사조건의 효과 (Effect of Plasma Spraying Parameter on Mechanical and Tribological Property of Cr$_2$O$_3$ Coating Layer on AZ9lD Commercial Magenesium Alloy)

  • 이수완;박종문;이명호;김진수
    • 한국표면공학회지
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    • 제30권6호
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    • pp.400-405
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    • 1997
  • The experimental study has been performed to deposit to deposit chromia powder on magnssium alloy for tribological and mechanical properties. The optimal condition was obtained by changing the spray condition such as working distance and gun power. As ceramics was coated onto the a light metal such as Mg according to the weight reduection of the car engine block, it could acquire that the engine efficiency deu to the weight reduction and properties such as resistance to heat, as well as wear. Coating qualities are discussed with respect to hardness, tribologicalproperty, and microstructure. The tribological and mechanical properties are investigated by using the reciprocal configuration tribometer and microharduess tester. Wear mode is determined by observing the SEM morhpology of wear track and cross section view of wear track.

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소형 무인헬기를 이용한 항공방제기술(V) -테일 로터부의 구성- (Aerial Application using a Small RF Controlled Helicopter (V) - Tail Rotor System -)

  • 구영모;석태수
    • Journal of Biosystems Engineering
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    • 제32권4호
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    • pp.230-236
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    • 2007
  • In this study, a tail rotor system for an agricultural RF controlled helicopter was developed and tested. This study concluded the mechanical development of the 'Agro-heli' by completing the tail rotor system and its radio console. The RF control system was closely related with the tail system for the control of flying attitude. The thrust of the tail system balance off the reaction torque, created by the main rotor. Lifting tests with and without the tail system were compared for estimating the consumption of power. The tail system would use $4{\sim}5%$ of the total power which was in an acceptable range. Flying performance and attitude was visually inspected. It showed reliable and safe control during the distance flying trials and could be adapted for utilization in aerial applications. Aerial application using an RF controlled agricultural helicopter may make precise and timely spraying possible.

RULA 평가기법을 활용한 분말소화기 디자인 연구 (A Study on Powder Fire Extinguisher Design with RULA Technique Used)

  • 강채우;김덕남
    • 한국안전학회지
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    • 제32권2호
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    • pp.117-123
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    • 2017
  • This study was intended to find methods of fire extinguishing system designs that can improve the equipment's usability. In this study, the fire suppression experiment through fire extinguishers and the data drawn through the experiment were analyzed, and then the guideline for the improvement of designs was presented. The procedure is as follows. A fire suppression experiment with the use of fire extinguishers was done by 43 average adults. The whole process of the fire suppression was videotaped, and then captured major scenes were analyzed with the use of RULA, a human engineering measurement tool. The analyzed data were divided into 4 steps, and then the guideline for design improvement was presented. The summary of the study is as follows. Step 1, Fire extinguisher distance step. To reduce overload occurring at the process of holding fire extinguishers suddenly, wheels are attached to the body of extinguishers, or pedestals are installed. Step 2, Fire extinguisher transportation step. The length of hose is extended, or fire fighting water is sprayed far, so that overload of legs occurring at the process of travel can be reduced. In addition, the weight of fire extinguisher shouldn't be over 2 kg. Step 3, Safety pin removal stage. Safety pins should be applied with button type, so that excessive posture of lower limbs and excessive twisting of wrists won't happen during safety pin removal process. Besides, safety pins should be designed for easy identification and operation. Step 4, Fire extinguishing agent spraying step. To reduce overload occurring at sudden spraying of fire fighting water, pressure should be increased gradually until high pressure. With the above study results applied to existing fire extinguisher design, it may contribute to reducing any fire damage.

Multi-Operation Robot For Fruit Production

  • Kondo, Naoshi;Monta, Mitsuji;Shibano, Yasunori
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 1996년도 International Conference on Agricultural Machinery Engineering Proceedings
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    • pp.621-631
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    • 1996
  • It is said that robot can be used for multi-purpose use by changing end effector or/and visual sensor with its software. In this study, it was investigated what multi-purpose robot for fruit-production was using a tomato harvesting robot and a robot to work in vineyard. Tomato harvesting robot consisted of manipulator, end-effector, visual sensor and traveling device. Plant training system of larger size tomato is similar with that of cherry-tomato. Two end-effectors were prepared for larger size tomato and cherry-tomato fruit harvesting operations, while the res components were not changed for the different work objects. A color TV camera could be used for the both work objects, however fruit detecting algorithm and extracted features from image should be changed. As for the grape-robot , several end-effector for harvesting , berry thinning , bagging and spraying were developed and experimented after attaching each end-effector to manipulator end. The manipulator was a polar coordinate type and had five degrees of freedom so that it could have enough working space for the operations. It was observed that visual sensor was necessary for harvesting, bagging and berry-thinning operations and that spraying operation requires another sensor for keeping certain distance between trellis and end-effector. From the experimental results, it was considered that multi-operations by the same robot could be appropriately done on the same or similar plant training system changing some robot components . One of the important results on having function of multi-operation was to be able to make working period of the robot longer.

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무인항공기를 활용한 유인항공기용 작물보호제에 대한 소나무재선충 매개충의 약제 감수성 (Susceptibility of Pine Wood Nematode Vectors to ULV Insecticides Sprayed from an Unmanned Helicopter)

  • 김준헌;남상준;송진영
    • 한국응용곤충학회지
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    • 제59권2호
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    • pp.83-91
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    • 2020
  • 본 연구에서는 소나무재선충을 매개하는 매개충 솔수염하늘소와 북방수염하늘소에 대하여 무인항공기(무인헬리콥터)를 이용하여 유인항공용 방제 약제의 약효 및 약해를 조사하였다. 약효는 소나무와 잣나무의 수간을 3등분한 곳에 대상 곤충을 케이지에 넣어 매달아 두어 살충효과를 조사하였다. 시험약제로는 티아클로프리드 액상수화제, 아세타미프리드 미탁제, 플루피라디퓨론 액제를 각각 33배로 희석하여 살포하였고, 감수지를 이용하여 살포 약제의 낙하입자를 측정하고 피복도를 조사하였다. 약제 살포에 의한 주변 비산거리 및 비산량을 조사하였다. 세 약제 모두 솔수염하늘소, 북방수염하늘소에 대하여 96%이상의 우수한 살충 효과를 보였다. 낙하입자 분석 결과 낙하입자는 균일한 양상을 보였다. 주변 비산 현상 분석 결과, 약제 살포시 무인헬리콥터 진행방향으로 20 m의 비산을 보였고, 좌우, 후방으로 10 m의 비산이 확인되었다. 낙하입자수에 의한 비산량 조사 결과, 모든 방향에서 5 m내에서 낙하입자지수 6-7이였고, 10 m지점에서는 낙하입자지수 2를 기록하였다.