• Title/Summary/Keyword: Spray rail

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A Numerical Study on the Geometry Optimization of Internal Flow Passage in the Common-rail Diesel Injector for Improving Injection Performance (커먼레일 디젤인젝터의 분사성능 개선을 위한 내부유로형상 최적화에 관한 수치적 연구)

  • Moon, Seongjoon;Jeong, Soojin;Lee, Sangin;Kim, Taehun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.2
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    • pp.91-99
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    • 2014
  • The common-rail injectors are the most critical component of the CRDI diesel engines that dominantly affect engine performances through high pressure injection with exact control. Thus, from now on the advanced combustion technologies for common-rail diesel injection engine require high performance fuel injectors. Accordingly, the previous studies on the numerical and experimental analysis of the diesel injector have focused on a optimum geometry to induce proper injection rate. In this study, computational predictions of performance of the diesel injector have been performed to evaluate internal flow characteristics for various needle lift and the spray pattern at the nozzle exit. To our knowledge, three-dimensional computational fluid dynamics (CFD) model of the internal flow passage of an entire injector duct including injection and return routes has never been studied. In this study, major design parameters concerning internal routes in the injector are optimized by using a CFD analysis and Response Surface Method (RSM). The computational prediction of the internal flow characteristics of the common-rail diesel injector was carried out by using STAR-CCM+7.06 code. In this work, computations were carried out under the assumption that the internal flow passage is a steady-state condition at the maximum needle lift. The design parameters are optimized by using the L16 orthogonal array and polynomial regression, local-approximation characteristics of RSM. Meanwhile, the optimum values are confirmed to be valid in 95% confidence and 5% significance level through analysis of variance (ANOVA). In addition, optimal design and prototype design were confirmed by calculating the injection quantities, resulting in the improvement of the injection performance by more than 54%.

The Effect of Valve Geometry Variation on Injection Characteristics of Injection Valve for Marine Diesel Engines (선박디젤기관용 분사밸브의 형상변화가 분사특성에 미치는 영향에 관한 계산적 고찰)

  • Park, K.;Kim, S.Y.;Choi, C.W.
    • Journal of ILASS-Korea
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    • v.10 no.1
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    • pp.24-34
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    • 2005
  • Injection technology is one of the important technologies in a diesel engine. Many studies have done on the injection system. In this study, the fuel chamber geometry, the orifice ratio and the needle lift of the injection valve for a marine diesel engine are varied, and simulated. The result shows that the nozzle hole size has influence on the rail pressure and injection duration sensitively. The decrease of the static pressure at the nozzle hole entrance and the increase of the dynamic pressure on the outlet surface are occurred with the increase of the nozzle hole diameter. The highest dynamic pressure of the outlet was occurred at the needle lift of 0.4mm and the nozzle hole diameter of 0.328mm in this test nozzle.

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A Study on the Characteristics of Accumulator Type Fuel Injection System with Spool Valve (스풀밸브를 이용한 축압식 연료분사계의 작동특성에 관한 연구)

  • Choi, Y.H.;Lee, J.H.;Yoon, S.J.
    • Journal of ILASS-Korea
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    • v.6 no.1
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    • pp.1-8
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    • 2001
  • Fuel injection system is very important in diesel combustion. Recently electronic control of fuel injection system and common rail systems are introduced to reduce the emission and to increase the energy efficiency from diesel engine by control of the injection timing and duration. In this study, evaluation possibility of the system for electronic control by spool valve, one of the accumulator type injection systems with spool valve using solenoid was composed and the operating characteristics were investigated to evaluate the effects of spring coefficient, initial spring force, solenoid driving time, fuel supply pressure on the injection timing and duration. We could confirm the capability that diesel injection was electronically controlled by spool valve.

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Effect of Injector Energizing Duration on the Atomization Characteristics of Biodiesel Fuel (인젝터 통전기간이 바이오디젤 연료 미립화에 미치는 영향)

  • Suh, Hyun-Kyu;Park, Su-Han;Lee, Chang-Sik
    • Journal of ILASS-Korea
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    • v.12 no.2
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    • pp.108-114
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    • 2007
  • This study investigates the influence of energizing duration on the fuel atomization characteristics of biodiesel injected through a high pressure common-rail injector. In order to analyze the effect of energizing duration on the fuel injection rate performance, the injection rate of biodiesel fuel is obtained from the pressure variation in the tube filled with fuel in injection measuring system. On the other hand, the atomization characteristics of biodiesel was measured and compared in terms of Sauter mean diameter(SMD), arithmetic mean diameter(AMD), droplet mean velocity, and detected droplets number by applying a phase Doppler particle analyzer(PDPA). It was revealed that the injection mass and maximum injection rate increase with increase of the energizing duration. Moreover, the increase of energizing duration improves the atomization performance of biodiesel fuel because it induces higher droplets momentum and velocity.

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Analysis of Dynamic Characteristics in Two-stage Injection for CRDi Injectors Based on AMESim Environment (AMESim기반 CRDi용 인젝터의 2단분사 동적거동 특성해석)

  • Jo, In-Su;Kwon, Ji-Won;Lee, Jin-Wook
    • Journal of ILASS-Korea
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    • v.17 no.2
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    • pp.57-63
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    • 2012
  • For reduction of CO, NOx and soot emission emitted by diesel diffusion combustion, the authors focused on injection actuator to improve fuel availability inside combustion chamber. In this study, it was investigated the internal dynamic characteristics of two-stage injection with diesel injectors with different driving type for the common rail direct injection by using the AMESim simulation code. The analysis parameter defined such as fuel pressure, injection hole's diameter and driven voltage. As the results, it was shown that the piezo-driven injector had a faster response and had better control capability than the solenoid-driven injector. It was found the piezo-driven injector can be utilized effectively as multiple injector than solenoid-driven injector.

Control System of Roadway Sign Painting Robot (노면사인 도색로봇 시스템의 제어 알고리즘)

  • 신현호;이우창;유지훈;홍대희;최우천;김태형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1723-1726
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    • 2003
  • Clean and well maintained roadway signs are important for preserving driver's safety. The existing signs on the roadway must be periodically re-painted in order to maintain clean state. However, current sign painting operations are manually performed now. These are very slow and workers are exposed to very dangerous and hazard working environment. In this paper, we present the method for automating this job with gantry robot and spray system. In addition, we suggest two design concepts to resolve the problem that it is impractical to make the gantry system so big as to cover whole lane width. In order to show the validity of this system, the painting operation is simulated and experimentally executed.

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The Experimental Study on the Low-temperature Combustion Characteristics of DME Fuel in a Compression Ignition Engine

  • Yoon, Seung Hyun
    • Journal of ILASS-Korea
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    • v.22 no.4
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    • pp.190-196
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    • 2017
  • The aim of this work is to investigate the combustion and exhaust emission characteristics of low-temperature combustion (LTC) at various EGR test conditions using a single cylinder common-rail diesel engine. In high EGR rate combustion mode with DME fuel, 30% (${\Phi}=0.61$) and 50% (${\Phi}=0.86$) of EGR were respectively examined, and then the combustion, exhaust emissions, nano-particle characteristics of each cases were measured. From these results, it revealed that The ignition delay and combustion duration are prolonged as the increase of EGR rate. In addition, at an advanced injection timing (BTDC $30^{\circ}$), ignition delays were fairly increased because the dilution effect of EGR and also low charge in-cylinder temperature created a lean mixture, thus decreased the peak release rate.

A Study on the Combustion and Exhaust Gas Characteristics of Single Cylinder Engine for DME and Diesel (DME와 디젤 단기통 엔진의 연소 및 배출가스 특성에 관한 연구)

  • Kim, Hyun-Chul;Kang, Woo;Kim, Byoung-Soo;Park, Sang-Hoon;Chung, Jae-Woo;Park, Jong-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.80-89
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    • 2004
  • In order to confront the increasing air pollution and the tightening emission restrictions, this research developed a diesel engine using DME, the advanced smoke-free alternative fuel. By numerical analysis, flow field, spray, and combustion phenomenon of the DME engine was presented. Using an experimental method, the configuration of the fuel supply system and operation/power performance was tested with the current plunger pump. Most emission performance, especially smoke performance was significantly improved. The possibility of conversion from the current diesel engine into the DME engine was affirmed in this research. However, it was found that the increase of engine RPM and fuel amount need to be properly adjusted through matching the characteristics of fuel and injector for further improvement.

Effects of Working Fuel Temperature on Injection Characteristics of Bypass Type Piezo Injector (작동 연료온도가 Bypass type 피에조 인젝터의 분사 특성에 미치는 영향)

  • Cho, Insu;Lee, Jinwook
    • Journal of ILASS-Korea
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    • v.24 no.2
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    • pp.66-72
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    • 2019
  • Diesel vehicles suffer from poor starting and running problems at cold temperatures. Diesel vehicles have the characteristic that CO and PM are reduced or similarly discharged when going from low temperature to high temperature. In this study, a bypass type piezo injector for electronic control based common rail injection system was used. Numerical analysis using injector drive analysis model was performed to analyze injector drive and internal fuel flow characteristics according to fuel temperature change. The results show that the rate of density change due to the fuel temperature is proportional, and that the effect of the kinematic viscosity is relatively large between $-20^{\circ}C$ and $0^{\circ}C$. Comparing the results of temperature condition at $0^{\circ}C$ and $20^{\circ}C$, it is considered that the viscosity is more correlated with the needle displacement than the pressure chamber of the delivery chamber.

An Automatic Operating System for Manless Multipurpose in Greenhouse (시설원예의 생력화를 위한 다목적 자동작업장치 개발)

  • 민병로;김웅;이범선;이대원
    • Journal of Bio-Environment Control
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    • v.13 no.3
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    • pp.143-148
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    • 2004
  • The automatic operating system was designed and built to work manless multipurpose in greenhouse. The system proved to be a reliable system for performing multipurpose functions. Its development involved the integration of moving part, height control part, watering part, ventilation part and inhalation part. The moving part was able to be moved it on the rail installed in greenhouse, the height control part controled it up and down by height of the crops, the watering part sprinkled a agricultural medicines on the crops and the ventilation and the inhalation part ventilated and inhaled different thing and vermin which were attached on crops. Based on the results of this study the following conclusions were made: The moving velocity was changed 0.047 - 0.027 m/s by the dial transfer. The velocity within 50 cm from center of the entrance was 0.2 m/s. The watering volume of spray increased as the pressure of spray was high. The difference of spray pressure between 10 kg/$\textrm{cm}^2$ and 15 kg/$\textrm{cm}^2$ was 60 ml, but that of spray pressure between 15 kg/$\textrm{cm}^2$ and 20 kg/$\textrm{cm}^2$ was 20 ml. The average speed of a current of inhalation was 3.64 m/s and the inhalation flux of inhalation was measured 0.044 ㎥/s by using glues seed and styrofoam.