• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.918-921
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• 2001

In grinding process, the heat of $1200^{\circ}$~$1500^{\circ}$ on the grinding area between grinding wheel and workpiece is generated. It decreases the surface integrity of workpiece and causes the thermal damages such as the deformed layer, residual stress and grinding burn. Generally coolant is widely used for preventing the heat generation on the grinding area, but it deteriorates the working condition by polluting the atmosphere of workplace and in the end pollutes the environment. The grinding methods using the compressed cold air and mist are the cooling methods to substitute conventional coolant. They can decrease the environmental pollution through not using coolant any more or minimizing it. In this study, the cooling effects of grinding methods using the compressed cold air and mist have been investigated. The grinding system equipped with the water bathe and mist spray nozzle was developed. The energy partition to workpiece through measuring the temperature on the workpiece surface was calculated. The surface integrity of workpiece and thermal damage like the deformed layer were analyzed.

• 한국분무공학회지
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• 제19권1호
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• pp.19-24
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• 2014

In this study, the cooling performance of a liquid CPU cooler using the water/propylene glycol(PG)-based $Al_2O_3$ nanofluids is experimentally investigated. Water/PG-based $Al_2O_3$ nanofluids are manufactured by two-step method with ultrasonic energy for 10 hours. The volume fractions of the nanofluids are 0.25% and 0.35%. Thermal conductivity and viscosity of the nanofluids are measured to theoretically predict the thermal performance of the liquid CPU cooler using performance factor. Performance factor results indicate that the cooling performance of the liquid CPU cooler can be improved using the manufactured nanofluids. To evaluate the cooling performance of the liquid CPU cooler experimentally, temperature differences between ambient air and heater are measured for base fluid and nanofluids respectively. Based on the results, it is shown that performance of the liquid CPU cooler using $Al_2O_3$ nanofluids is improved maximum up to 8.6% at 0.25 Vol.%.

• 소성∙가공
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• 제21권1호
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• pp.58-66
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• 2012

The work roll surface temperature rises and falls repetitively during hot slab rolling because the work roll surface is cooled continuously by water. This study focused on Std. No. 7 to determine a cooling method which significantly reduces the tangential tensile stresses on the work roll surface of the hot slab mill at Hyundai Steel Co. in Korea. A series of finite element analyses were performed to compute the temperature distribution and the tensile stresses in the circumferential direction of the work roll. The virtual slab model was used to reduce the run time considerably by assigning a high temperature to the virtual slab. Except for the heat generated by plastic deformation, this is equivalent to the hot rolling condition that a high temperature slab (material) would experience when in contact with the work rolls. Results showed that when the virtual slab model was coupled with FE analysis, the run time was found to be reduced from 2000 hours to 70 hours. When the work roll surface cooled with a certain on-off patter of water spray, the magnitude of the tangential stresses on the work rolls were decreased by 54.1%, in comparison with those cooled by continuous water spraying. Savings of up to 83.3% in water usage are possible if the proposed water cooling method is adopted.

• 생물환경조절학회지
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• 제24권3호
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• pp.147-152
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• 2015

온실의 냉방부하 산정방법 개발을 위하여 열수지 방법에 기초한 냉방부하 산정식을 구성하고, 포그냉방 온실에서 냉방부하를 실측하여 검증하였다. 포그냉방 온실의 냉각열량은 포그분사에 의한 증발수량에 물의 증발잠열을 곱하여 구할 수 있다. 여기서, 증발수량은 포그 분사량에 증발효율을 곱하면 구할 수 있으며, 즉 분무수량을 계측하고 포그시스템의 증발효율을 알면 온실의 냉방부하를 실측할 수 있다. 따라서 온실의 냉방부하 실측을 위하여 실험온실에서 포그시스템의 증발효율을 실험하고, 실험온실의 열환경 계측과 더불어 포그 분사량을 계측하여 냉방부하 산정방법을 검토하였다. 먼저 냉방부하 산정식의 환기전열량을 검토하기 위하여 냉방을 실시하지 않은 상태에서 환기량 실측 실험을 통해 비교한 결과 열수지식을 이용한 환기전열량 예측은 비교적 양호한 결과를 보이는 것으로 나타났다. 이류체 포그시스템의 증발효율은 0.3~0.94의 범위를 보였으며 평균 0.67로 나타났고, 환기율이 증가함에 따라 커지는 것으로 나타났다. 포그냉방을 실시하면서 온실의 환경을 계측하여 열수지식으로 냉방부하를 계산하고, 분무량 실측치로부터 증발 냉각열량을 구하여 비교한 결과 냉방부하 계산치와 실측치는 대체로 유사한 경향을 보이는 것으로 나타났다. 냉방부하가 낮은 경우에는 실측치에 비하여 약간 크게 예측되었고, 냉방부하가 높은 경우에는 실측치보다 작게 예측되었다. 온실의 냉방시스템 설계 시에는 최대냉방부하를 이용하여 냉방설비의 용량을 결정하게 된다. 따라서 냉방부하가 큰 쪽에서 실측치보다 작게 예측되는 부분은 검토가 필요하지만 설비용량 산정시의 안전계수를 고려하면 본 연구에서 제시한 냉방부하 산정방법은 온실의 환경설계에 적용할 수 있는 것으로 판단된다.

• 한국재난정보학회 논문집
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• 제17권1호
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• pp.120-127
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• 2021

연구목적: 본 연구는 미분무 소화설비의 FDS모델링 수행에 있어 액적과 관련된 변수의 설정 변화가 살수밀도에 미치는 영향을 알아보았다. 연구방법: 미분무 노즐의 살수 현상을 FDS에서 해석할 경우 액적과 관련하여 설정할 수 있는 항목 중 초당액적수, 액적속도, 입경분포함수, 분사패턴형태의 값을 입력하여 분석된 결과를 검토하였다 연구결과: 분석결과에서, 초당미립자 수 설정은 일정 값 이상이 되면 유사한 바닥면의 살수밀도를 보여주었다. 액적속도는 낮아짐에 따라 중심부분의 살수밀도를 높이지만 0.15m 이상 떨어진 거리에서는 낮아짐을 알 수 있었다. 입경분포함수의 변화에 대한 분석에서, 𝛾값의 증가는 중심부분의 살수밀도의 증가를 가져오지만, 떨어진 위치에서의 값은 감소를 가져온다는 점을 알 수 있었다. 가우시안 분포를 적용한 결과에 비하여 균등분포를 적용하는 경우 중앙값은 극적으로 낮아지지만 인접위치에서의 값은 증가함을 보여준다. 결론: FDS의 액적특성에 관련된 변수들은 각각 바닥면의 살수밀도에 영향을 준다. 그러므로 화재 진압이나 냉각 등의 해석에 들어가기 전 신뢰성을 확보하기 위하여 입력변수에 대한 면밀한 검토가 필요하다.

• 한국연소학회지
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• 제13권3호
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• pp.17-23
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• 2008

The spray combustion and spray cooling depends on droplet evaporation. So, evaporation model for spray has been requested and lots of investigation has been done and various reliable models have been developed also for last few decades. In the present study, One dimensional quasi-steady spherically symmetric droplet evaporation model for micro-gravity is developed. The gas phase was assumed as steady state and the thermophysical properties are calculated as a function of temperature, pressure and composition and the properties used in the model was validated by NIST web data and overall evaporation history results was compared with experimental results by Nomura and Qasim and gave satisfactory agreements. Through this model, diverse phenomenon was investigated, especially regarding the effects of ambient pressure and temperature. The effects of pressure for the droplet evaporation time were studied. The high pressure increased the droplet surface temperature and made effect on the evaporation time depend on atmospheric temperature. The role of the ambient temperature was investigated and explained. The basic investigation for the evaporation process according to variation of droplet diameter and surface temperature were also investigated and the well-known phenomena, like D-square-law, were reported, too.

• 동력기계공학회지
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• 제17권2호
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• pp.21-28
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• 2013

Phenomenon of droplet impingement with high temperature wall needs to be investigated because atomization process of droplet and cooling process of the wall by the impingement are very important in industry, thus studies concerned with temperature of piston wall have been conducted in spray characteristics analysis of diesel engine. Hence, in this study, we defined $DT_{sat}(=T_w-T_{sat})$ superheat degree of the wall by difference between $T_w$ considering surface temperature of piston in the actual engine and $T_{sat}$ saturation temperature of the fuel and then investigated spray behavior of wall impinging with variance of the boiling process. In this study, in order to analyze wall impingement of droplet in accordance with difference of boiling condition, calculational conditions were set as $DT_{sat}=40K$(nucleate boiling), $DT_{sat}=140K$(transition boiling), and $DT_{sat}=240K$(film boiling). As a result, it can be found that fuel vapor increases and droplet mass decreases in the order of the nucleate boiling, transition boiling, and film boiling.

• 오토저널
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• 제5권4호
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• pp.10-16
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• 1983

액체의 미립화는 기계산업분야 뿐만 아니라, 농약살포, 화학 공학의 분무건조, 반응의 촉진, 분 체제조, 식품공업 등 폭넓게 이용되며 또한 각분야에서 그 필요성이 강조되고 있다. 특히 기계 산업분야에서는 액체연료의 분무연소(boiler, gas turbine, 자동차용engine등) 원자로 노심의 spray cooling, spray drying, spray painting 등 그 이용도는 날로 증가되는 추세에 있다. 액체를 미 립화하는 이유는 각각의 분야나 사용하는 목적에 따라 다르지만, 대별하면 다음과 같다. (1) 액체의 단위 체적당 표면적을 증대시키기 위하여 (2) 직경이 작은 입자의 필요성 (3) 균일한 입경의 액적군을 얻기 위하여 등을 들 수 있다. 액체의 미립화에 대한 요구는 산업의 발당, 대기오염, 생energy 등의 문제가 중요시됨에 따라 다양화되고 있다. 따라서 응용면에서는 atomizer의 성능개선과 설계법, 새로운 미립화방법, 상업에의 분무이용기술, 분무계측법 등의 개발이 필요하게 된다. 액체미립화에서 취급하는 사항은 그 내용에 따라 다음과 같이 분류된다. (1) 액체의 미립화기구 : 기액계면의 불안정성과 분열기구에 관한 것으로, 액체형상으로써 액주, 액막 및 액적으로 나눌 수 있다. (2) 액체의 미립화 방법과 특성 : energy의 종유와 부가방식에 따랄 나누어진다. (3) 합체, 분산, 증발 등 분무의 운동이나 열적거동 (4) 분무입경이나 운동의 계측법과 특성도시 (5) 액체미립화의 각종응용 본보에서는 상기의 각 항목중, 특히 액체의 미립화방법과 분무특성에 대해서만 말하기로 한다.

• 대한금속재료학회지
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• 제50권4호
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• pp.263-270
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• 2012

This study investigates the effect of heat treatment on the mechanical properties of a forged Ni-based superalloy called Nimonic 80A. Nimonic 80A ingot samples were fabricated by vacuum spray casting to achieve a fine and homogenized microstructure. The ingot samples were subsequently hot-forged with the diameter of 220 mm at 1373 K. From the center to the surface of the forged Nimonic 80A, its average grain size decreased and its micro-Vickers hardness increased slightly. Solution treatment was carried out at 1353 K with 8 hours of air cooling followed by aging treatment, which was carried out in the range of 873-1073 K with various times from 0.5 to 256 hours. To set the optimum aging conditions, micro-Vickers hardness tests were performed. The maximum hardness value of 388.0 Hv was obtained by aging at 973 K for 32 hours. Also, tensile tests were performed for optimum aging conditions at room temperature and 873 K. The results can be used effectively to perform reasonable heat treatment of Nimonic 80A superalloy.

• 한국분무공학회지
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• 제21권4호
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• pp.177-183
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• 2016

In this study, the evaporation characteristics of water or nanofluid droplets on a heated surface was investigated by visualization of the evaporation process and evaluation of the heat transfer coefficient using the droplet temperature measured. The evaporation characteristics was compared between water and nanofluid droplets and the effects of the mass ratio of nanofluid and the inclination of heated surface were analyzed. The heat transfer rate of nanofluid droplet was higher than that of water droplet. The heat transfer coefficient was increased with the increase of the mass ratio of nanofluid. The effect of the inclination of heated surface was much higher than that of fluid type used, which indicates that the inclination of heated surface should be considered as one of influential parameters in the spray cooling process.