• Title/Summary/Keyword: Spot size

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Fatigue Life Prediction of Non-Load-Carrying Cruciform Welded Joint using Master S-N Curve based on Structural Stress Approach (구조응력기반 마스터 피로 선도를 이용한 하중 비전달형 십자 필렛 용접조인트의 피로예측)

  • Kwak, Si-Young
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.49-54
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    • 2015
  • Welding process is of importance to assemble products or structures, but also the process is structural weakness due to stress concentration in welding joint. The fatigue design of welded joint requires time & labor consuming fatigue test because the fatigue life is various according to the depth of joint, joint type and load type etc. In fatigue design codes, they guide to classify welding joints with their shape( BS7608, IIW Documents) and provide fatigue assessment information. In terms of numerical method for fatigue analysis, it is also difficult to decide the stress peak in joint because of mesh sensitivity which means that stress value is varies with element type or size on stress concentration zone. Hot-spot method is used generally, but Battelle of United States proposed Master S-N Curve based on structural stresses converted by mechanical equilibrium theory. In this research, we extracted master S-N curve from Battelle's fatigue test DB including test data of various welding joints to apply on Non-Load-Carrying cruciform Joint. Comparing fatigue results between the case of using normal stress and case of structural stress cor the cruciform Joint, The suggested Battelle method showed successive results.

Maximizing the Workspace of Optical Tweezers

  • Hwang, Sun-Uk;Lee, Yong-Gu
    • Journal of the Optical Society of Korea
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    • v.11 no.4
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    • pp.162-172
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    • 2007
  • Scanning Laser Optical Tweezers(SLOT) is an optical instrument frequently employed on a microscope with laser being delivered through its various ports. In most SLOT systems, a mechanical tilt stage with a mirror on top is used to dynamically move the laser focal point in two-dimensions. The focal point acts as a tweezing spot, trapping nearby microscopic objects. By adding a mechanical translational stage with a lens, SLOT can be expanded to work in three-dimensions. When two mechanical stages operate together, the focal point can address a closed three-dimensional volume that we call a workspace. It would be advantageous to have a large workspace since it means one can trap and work on multiple objects without interruptions, such as translating the microscope stage. However, previous studies have paid less consideration of the volumetric size of the workspace. In this paper, we propose a new method for designing a SLOT such that its workspace is maximized through optimization. The proposed method utilizes a matrix based ray tracing method and genetic algorithm(GA). To demonstrate the performance of the proposed method, experimental results are shown.

Temperature Rise Test and Temperature Distribution Analysis of Pole Mount Mold Transformer with One-body Molding (일체형 주상용 몰드 변압기의 온도분포 및 특성 비교)

  • Cho, Han-Goo;Lee, Un-Yong;Kang, Tack-Sou;Choi, In-Hyuk
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.12
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    • pp.1154-1159
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    • 2006
  • The mold transformers have been widely used in underground substations of large building and have some advantages when compared with oil-transformer. Those advantages are low fire risk, environmental compatibility, compact size and high reliability. The mold transformer is generally known to have cooling duct between low voltage and high voltage coil. To achieve better compact structure and low loss, mold transformers made by one body molding method has been developed. Nevertheless, such kinds of transformer need better cooling method because heat radiation between each winding is still of problem. The life of transformer is significantly dependent on the thermal behavior in windings. Many designers have calculated temperature distribution in transformers and hot spot point by finite element method(FEM) to analyze winding temperature rise. In this paper, the temperature distribution analysis of 100 kVA pole mold transformer for power distribution were investigated by FEM program and the thermal analysis results were compared with temperature rise test.

A Study on the Surface Hardening of SCM4 Steel Using a Continuous Wave Nd:YAG Laser (연속파형 Nd:YAG 레이저를 이용한 SCM4강의 표면경화에 관한 연구)

  • Na, Gi-Dae;Shin, Byung-Heon;Shin, Ho-Jun;Yoo, Young-Tae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.24-32
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    • 2007
  • Laser surface hardening is beneficially used for surface treatment of structural steel. Due to very rapid heating and cooling rates, structural low-alloy steel(SCM4) can be hardened as self quenching. The aim of this research project is to improve the influence of the process laser parameters: laser power, spot size, surface roughness, and traverse speed. The laser beam is allowed to scan on the surface of the workpiece at the constant power(1095W), varying the traverse speed at 0.3m/min, 0.5m/min and 0.8m/min. The optical lens with the elliptical profile is designed to obtain a wide surface hardening area with uniform hardness. From the results of the experiment, it has been shown that the stable hardness is about 600$\sim$700Hv, when the laser power, focal position and the traverse speed are P=1095W, z=0mm and v=0.3m/min.

Development of an Injection Nozzle and an Electromagnet Module for a MR Fluid Jet Polishing System (MR Fluid Jet Polishing 시스템을 위한 분사노즐 및 전자석 모듈 개발)

  • Lee, Jung-Won;Cho, Yong-Kyu;Ha, Seok-Jae;Shin, Bong-Cheol;Cho, Myeong-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.767-772
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    • 2012
  • Generally, abrasive fluid jet polishing system has been used for polishing of complex shape or freeform surface which has steep local slopes. In the system, abrasive fluid jet is injected through a nozzle at high pressure; however, it is inevitable to lose its coherence as the jet exits a nozzle. This problem causes incorrect polishing results because of unstable and unpredictable workpiece material removal at the impact zone. In order to solve this problem, MR fluid jet polishing method has been developed using a mixture of abrasive and MR fluid which can maintain highly collimated and coherent jet by applied magnetic field. Thus, in this study, an injection nozzle and an electromagnetic module, most important parts in the MR polishing system, were designed and verified by magnetic field and flow analysis. As the results of experiments, it can be confirmed that stable fluid jets for polishing were generated since smooth W-shapes and uniform spot size were observed regardless of standoff distance changes.

Optimal Design of Optical Flying Head for Near-field Recording (근접장 기록을 위한 부상형 광학 헤드의 최적설계)

  • 윤상준;김석훈;정태건;김수경;최동훈
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.10
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    • pp.785-790
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    • 2003
  • This paper presents an approach to optimally design the air-hearing surface (ABS) of the optical flying head for near-field recording technology (NFR) NFR is an optical recording technology using very small beam spot size by overcoming the limit of beam diffraction. One of the most important problems in NFR Is a head disk interface (HDI) issue over the recording band during the operation. A multi-criteria optimization problem is formulated to enhance the flying performances over the entire recording band during the steady state. The optimal solution of the slider, whose target flying height is 50 nm, is automatically obtained. The flying height during the steady state operation becomes closer to the target values than those for the Initial one. The pitch and roll angles are also kept within suitable ranges over the recording band. Especially. all of the all-hearing stiffness are drastically increased by the optimized geometry of the air hearing surface.

Optical memory in photopolymers and rare-earth ion-doped glasses using two-photon absorption (포토폴리머와 희토류이온이 첨가된 유리에서의 이광자흡수를 이용한 광정보저장)

  • Lee, Myeong-Kyu;Kim, Eun-Kyoung;Trinh Minh-Tuan;Lim, Ki-Soo
    • Korean Journal of Optics and Photonics
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    • v.17 no.1
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    • pp.75-80
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    • 2006
  • We studied feasibility of three-dimensional optical memory by utilizing femtosecond laser-induced changes of transmission in photopolymers and photoluminescence in Eu and Sm ion doped sodium borate glasses. We produced transmission change by two photon absorption and obtained sub-Um size spots in photopolymers using 780 nm modelocked Ti-sapphire laser pulses. We also changed valence state of Eu and Sm ions by multi-photon absorption and achieved $\~{\mu}m$ sized spot formation in Sm-doped glasses.

Effect of Surface Treatment on Fatigue Strength of SCM440H (SCM440H 금형강의 표면 처리에 따른 피로 특성 연구)

  • Yeom, Hyunho;Lee, Moon Gu;Lee, Choon Man;Jeon, Yongho
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.779-784
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    • 2013
  • Increased efficiency and improved performance associated with light-weight materials were investigated in this study. Numerous studies have investigated surface treatments to improve the fatigue strength of metals. Laser heat treatment is a promising method because the power and spot size can be easily controlled, allowing a small heat affected zone (HAZ). However, changes in the material properties can result; in particular, the material can become more brittle. In this study, a combination of laser heat treatment and vibration peening was proposed to increase fatigue strength without changing the material characteristics. SCM440H was investigated experimentally, and specimens were tested using a giga-cycle ultrasonic fatigue tester. The results show that the combination of these two processes significantly increased the fatigue strength and, furthermore, different fracture types were observed after a small and large number of cycles.

Optical and Mechanical Characteristics of NF System and NF Gap Control (근접장 광학계의 광학적 및 기계적 특성 분석과 근접장 간격제어)

  • Oh, Hyeong-Ryeol;Lee, Jun-Hee;Gweon, Dae-Gab;Kim, Soo-Kyung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1528-1532
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    • 2000
  • The conventional optics and near field optics are compared numerically in the view points of the spot size and propagation characteristics. The decaying characteristics of near field light require the optics to access the object within several tens of nanometers. Therefore the gap control is one of the main issues in the near field optics area. In this paper the gap control is done by using the shear force of the NF(Near Field) probe and the characteristics are examined. The probe is modeled as a 2'nd order mass-spring-damper system driven by a harmonic force. The primary cause of the decrease in vibration amplitude is due to the damping force - shear force - between the surface and the probe. Using the model, damping constant and resonance frequency of the probe is calculated as a function of probe-sample distance. Detecting the amplitude and phase shift of the NF probe attached to the high Q-factor piezoelectric tuning fork, we can control the position of the NF probe about 0 to 50nm above the sample. The feedback signal to regulate the probe-sample distance can be used independently for surface topography imaging. 3-D view of the shear force image of a testing sample with the period of $1{\mu}m$ will be shown.

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Study on Effect of LSP Process Parameters Using Dimensionless Analysis (무차원 변수 해석을 이용한 LSP 공정변수 영향 분석)

  • Kim, Ju Hee;Kim, Tae Yang;Kim, Yun Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1141-1149
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    • 2013
  • Dimensional analysis is an important tool for developing mathematical models of physical phenomena in order to understand the effects of laser shock peening(LSP) process parameters. By using the Bucking ${\prod}$ theorem, we proposed an applicable dimensional analysis method to verify the effects of LSP process parameters on the residual stresses. Furthermore, by using finite element analysis, we proposed a finite element method of LSP and discussed various parameters, such as peak pressure, pressure pulse duration, laser spot size, and multiple LSPs.