DOI QR코드

DOI QR Code

Study on Effect of LSP Process Parameters Using Dimensionless Analysis

무차원 변수 해석을 이용한 LSP 공정변수 영향 분석

  • Received : 2013.04.16
  • Accepted : 2013.06.13
  • Published : 2013.09.01

Abstract

Dimensional analysis is an important tool for developing mathematical models of physical phenomena in order to understand the effects of laser shock peening(LSP) process parameters. By using the Bucking ${\prod}$ theorem, we proposed an applicable dimensional analysis method to verify the effects of LSP process parameters on the residual stresses. Furthermore, by using finite element analysis, we proposed a finite element method of LSP and discussed various parameters, such as peak pressure, pressure pulse duration, laser spot size, and multiple LSPs.

복잡한 물리적 현상에 대한 수학적 모델을 만들기 위해 적용되는 차원해석은 LSP 공정변수의 영향을 이해하는데 중요한 도구가 된다. 본 연구에서는 버킹검(Buckingham) ${\prod}$이론을 이용한 차원해석을 통해 레이저 충격 피닝의 잔류응력 결과에 영향을 미치는 변수를 확인하고, 유한요소법을 이용하여 LSP 공정변수인 최대압력파, 압력파 지속시간, 레이저 샷 크기 및 다중 LSP 에 대한 잔류응력 결과를 확인하였다.

Keywords

References

  1. Ding, K. and Ye, L., 2006, Laser Shock Peening Performance and Process Simulation, CRC Press, pp. 47-118.
  2. Ding, K. and Ye, L., 2006, "Simulation of Multiple LaserShock Peening of a 35CD4 Steel Alloy," J. of Materials Processing Technology, Vol. 178, pp. 162-169. https://doi.org/10.1016/j.jmatprotec.2006.03.170
  3. Yang, S. Y., Choi, S. D., Jun, J. M. and Gong, B.C., 2010, "Improving the Residual Stress Characteristics of the Metal Surface by ND: YAG Laser Shock Peening," J. of the Korean Society of Machine Tool Engineering, Vol. 19, pp. 539-547.
  4. Anderson, T. L., 2005, "Fracture Mechanics" Taylor & Francis, 3-rd Edition, pp. 18-21.
  5. Wu, S., Huang, C., Wang, X. and Song, H., 2011, "A New Effective Method to Estimate the Effect of Laser Shock Peening," Int. J. of Impact Engineering, Vol. 38, pp. 322-329. https://doi.org/10.1016/j.ijimpeng.2010.11.008
  6. Ling, X., Peng, W. and Ma, G., 2008, "Influence of Laser Peening Parameters on Residual Stress Field of 304 Stainless Steel," J. of Pressure Vessel Technology, Vol. 130, No. 021120, pp. 1-8.
  7. Yang, C., Hodgson, D., Liu, Q. and Ye, L., 2008, "Geometrical Effects on Residual Stresses in 7075- T7451 Aluminum Alloy Rods Subject to Laser Shock Peening," J. of Materials Processing Technology, Vol. 201, pp. 303-309. https://doi.org/10.1016/j.jmatprotec.2007.11.147
  8. Bang, B. W., Son, S. K., Kim, J. M. and Cho, C. D., 2009, "Residual Stress Prediction in LSP Surface Treatment by Using FEM," Trans. Korean Soc. Mech. Eng. A, Vol. 33, No. 8, pp. 776-772. https://doi.org/10.3795/KSME-A.2009.33.8.767
  9. Kim, J. H. and Kim, Y. J., 2010, "Sensitivity Analyses of the Finite Element Parameters of Laser Shock Peening for Improving Fatigue Life of Metallic Components," Trans. Korean Soc. Mech. Eng. A, Vol. 34, No.12, pp. 1821-1828. https://doi.org/10.3795/KSME-A.2010.34.12.1821
  10. Kim, J. H., Kim, Y. J. and Kim, J. S., 2012, "Effects of Laser Shock Peening Simulation Parameters on Residual Stress of Inconel Alloy 600 Steel," Trans. Korean Soc. Mech. Eng. A, Vol. 36, No. 1, pp. 43-50. https://doi.org/10.3795/KSME-A.2012.36.1.043
  11. Kim, J. H., Kim, Y. J., Bae, H. Y., Oh, C. Y., Kim, J. S. and Kim, J. S., 2011, "A Study on Effect of Time Parameters of LSP on Residual Stresses using FE Simulation," KSME11F We17D008, pp. 147.
  12. 2008, ABAQUS Version 6.9, User' s manual, Dassault Systemes.
  13. Peyre, P., Fabbro, R. and Lieurade, P., 1996, "Laser Shock Processing of Aluminum Alloys. Application to High Cycle Fatigue Behaviour," Materials Science and Engineering, Vol. A210, pp. 102-113.
  14. Peyre, P. and Fabbro, R., 1995, "Laser Shock Processing: a Review of the Physics and Applications," Optical and Quantum Electronics, Vol. 27, pp. 1213-1229.
  15. Special metals, 2008, Inconel alloy 600, Special metals Corporation publication, No. SMC-207, September.
  16. Bugayev, A., Gupta, M. and Payne, R., 2006, "Laser Processing of Inconel 600 and Surface Structure," Optics and Lasers in Engineering, Vol. 44, pp. 102-111. https://doi.org/10.1016/j.optlaseng.2005.04.014
  17. Ballard, P., Fournier, J., Fabbro, R. and Frelat J., 1991, "Residual Stresses Induced by Laser-Shocks," J. de Physique IV, Vol. 1, pp. 487-581.
  18. Braisted, W., and Brockman, R., 1999, "Finite Element Simulation of Laser Shock Peening," Int. J. of Fatigue, Vol. 21, pp. 719-724. https://doi.org/10.1016/S0142-1123(99)00035-3
  19. Lei, Y., O'Dowd, N. P. and Webster, G. A., 2000, "Fracture Mechanics Analysis of a Crack in a Residual Stress Field," J. of Fracture, Vol. 106, pp. 195-216. https://doi.org/10.1023/A:1026574400858
  20. Masse, J. E. and Barreau, G., 1995, "Laser Generation of Stress Waves in Metal," Surface and Coating Technology, Vol. 70, pp. 231-234. https://doi.org/10.1016/0257-8972(95)80020-4