• Title/Summary/Keyword: Spot measurement

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Evaluation of Mechanical Properties by Using Instrumented Indentation Testing for Resistance Spot Welds (비파괴 계장화 압입시험을 이용한 저항 점용접부 물성 평가)

  • Choi, Chul-Young;Kim, Jun-Ki;Hong, Jae-Keun;Yeom, Jong-Taek;Park, Yeong-Do
    • Journal of Powder Materials
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    • v.18 no.1
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    • pp.64-72
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    • 2011
  • Nondestructive instrumented indentation test is the method to evaluate the mechanical properties by analyzing load - displacement curve when forming indentation on the surface of the specimen within hundreds of micro-indentation depth. Resistance spot welded samples are known to difficult to measure the local mechanical properties due to the combination of microstructural changes with heat input. Particularly, more difficulties arise to evaluate local mechanical properties of resistance spot welds because of having narrow HAZ, as well as dramatic changed in microstructure and hardness properties across the welds. In this study, evaluation of the local mechanical properties of resistance spot welds was carried out using the characterization of Instrumented Indentation testing. Resistance spot welding were performed for 590MPa DP (Dual Phase) steels and 780MPa TRIP (Transformation Induced Plasticity) steels following ISO 18278-2 condition. Mechanical properties of base metal using tensile test and Instrumented Indentation test showed similar results. Also it is possible to measure local mechanical properties of the center of fusion zone, edge of fusion zone, HAZ and base metal regions by using instrumented indentation test. Therefore, measurement of local mechanical properties using instrumented indentation test is efficient, reliable and relatively simple technique to evaluate the tensile strength, yield strength and hardening exponent.

Realtime Measurement of Power and Dynamic Resistance in Resistance Spot Welding (저항 점용접에서의 입열량과 동저항의 실시간 측정에 관한 연구)

  • 장희석;조승범
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.143-145
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    • 2003
  • The purpose of research is to measure power and dynamic resistance value through RMS module. Specially designed RMS-DC hardware module was tested. Its output which is obtained every half cycle was compared with that of commercial weld checker. The results show good agreement and the relative error in the measurement was found to be around 5%.

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Development of 3D Burr Measurement Technique using Conoscopic Holography (Conoscopic Holography를 이용한 3D Burr 측정기술 개발)

  • 박상욱;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.951-954
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    • 2003
  • Generally, for the burrs formed in machining are irregular and very sharp in shape, it is usually very difficult to measure burr accurately. But, it is proved that precision measurement for micro burr using the conoprobe sensor by conoscopic holography method is possible. We developed 3D burr measurement system using this sensor. The system is composed of Conoscopic laser Sensor, X-Y table, controller and 3D measurement program. Some measurements using the developed system are applied to burrs formed in micro drilling and piercing.

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A Comparative Study for the Fatigue Assessment of fillet Weldments Using Structural Stress and Hot Spot Stress (필릿 용접구조물의 피로해석을 위한 기준응력에 대한 비교 연구 -구조응력 및 핫스팟응력-)

  • Ha Chung-In;Kang Sung-Won;Kim Man-Soo;Sohn Sang-Yong;Heo Joo-Ho;Kim Myung-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.4 s.148
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    • pp.476-483
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    • 2006
  • Fatigue strength assessments with two types of load carrying fillet weldment under out-of-plane bending load have been carried out by using both hot spot stress and structural stress methods. In this study, a derivation for the structural stress method using shell element models is discussed in detail. Finite element analysis using shell element models have been performed for the assessment of fatigue strength. As a result of the fatigue strength evaluation for load carrying transverse fillet weldment, hot spot stress method is found to be consistent with structural stress method and measurement. Hot spot stress, however, estimated for the load carrying longitudinal fillet weldment exhibit large variation with respect to mesh size and element type while the calculated structural stress for the longitudinal fillet weldment is relatively independent of mesh size. On the other hand, drawbacks and doubts associated with applying the structural stress method such as the guidance of virtual node method have been discussed.

Measurement of Out-of-plane Displacement in a Spot Welded Canti-levered Plate using Laser Speckle Interferometry with 4-step Phase Shifting Technique (레이저스펙클 간섭법과 4단계 위상이동법에 의한 외팔보 점용접부의 면외 변위측정)

  • Baek, Tae-Hyun;Kim, Myung-Soo;Na, Eui-Gyun;Koh, Seung-Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.66-72
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    • 2002
  • Electronic Speckle Pattern Interferometry (ESPI) has been recently developed and widely used because it has advantage to be able to measure surface deformations of engineering components and materials in industrial areas with non-contact. The speckle patterns to be formed with interference and scattering phenomena can measure not only out-of-plane but also in-plane deformations, together with the use of digital image equipment to process the informations included in the speckle patterns and to display consequent interferogram on a computer monitor. In this study, the experimental results of a canti-levered plate using ESPI were compared with those obtained from the simple beam theory. The ESPI results of the canti-levered plate analyzed by 4-step phase shifting method are close to the theoretical expectation. Also, out-of-plane displacements of a spot welded cacti-levered plate were measured by ESPI with 4-step phase shifting technique. The phase map of the spot welded cacti-levered plate is quite different from that of the canti-levered plate without spot welding.

WAVEFRONT SENSING TECHNOLOGY FOR ADAPTIVE OPTICAL SYSTEMS

  • Uhma Tae-Kyoung;Rohb Kyung-Wan;Kimb Ji-Yeon;Park Kang-Soo;Lee Jun-Ho;Youn Sung-Kie
    • Proceedings of the KSRS Conference
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    • 2005.10a
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    • pp.628-632
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    • 2005
  • Remote sensing through atmospheric turbulence had been hard works for a long time, because wavefront distortion due to the Earth's atmospheric turbulence deteriorates image quality. But due to the appearance of adaptive optics, it is no longer difficult things. Adaptive optics is the technology to correct random optical wavefront distortions in real time. For past three decades, research on adaptive optics has been performed actively. Currently, most of newly built telescopes have adaptive optical systems. Adaptive optical system is typically composed of three parts, wavefront sensing, wavefront correction and control. In this work, the wavefront sensing technology for adaptive optical system is treated. More specifically, shearing interferometers and Shack-Hartmann wavefront sensors are considered. Both of them are zonal wavefront sensors and measure the slope of a wavefront. . In this study, the shearing interferometer is made up of four right-angle prisms, whose relative sliding motions provide the lateral shearing and phase shifts necessary for wavefront measurement. Further, a special phase-measuring least-squares algorithm is adopted to compensate for the phase-shifting error caused by the variation in the thickness of the index-matching oil between the prisms. Shack-Hartmann wavefront sensors are widely used in adaptive optics for wavefront sensing. It uses an array of identical positive lenslets. And each lenslet acts as a subaperture and produces spot image. Distortion of an input wavefront changes the location of spot image. And the slope of a wavefront is obtained by measuring this relative deviation of spot image. Structures and measuring algorithms of each sensor will be presented. Also, the results of wavefront measurement will be given. Using these wavefront sensing technology, an adaptive optical system will be built in the future.

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Precision measurements of radiometric aperture area by laser spot scanning along the edge of the aperture (레이저 스폿의 칼날주사 방법에 의한 복사계 개구 면적의 정밀측정)

  • 강창호;김석원;박승남
    • Korean Journal of Optics and Photonics
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    • v.15 no.3
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    • pp.258-262
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    • 2004
  • The uncertainty of the detector-based candela scale is limited by the area measurement uncertainty of radiometric apertures. The apertures were fabricated with a diamond-turning machine which trimmed the edge of the apertures as sharply as a knife edge. The positions of the apertures were controlled by a digital feedback algorithm to scan the laser spot with the beam waist less than 5 ${\mu}{\textrm}{m}$. The knife edge scan yielded a set of coordinates on the edges of the aperture. The areas of the apertures were obtained by fitting the coordinates to the ellipses. The relative standard uncertainty of the measurement was estimated to be 8${\times}$10$^{-5}$.

Novel Measurement method for Image Sticking based on Human Vision System

  • Park, Gi-Chang;Lee, Jong-Seo;Souk, Jun-Hyung;Yi, Jun-Sin
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08b
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    • pp.1478-1481
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    • 2007
  • This paper introduced a measurement method for image sticking based on human vision perception. Existing image sticking quantification method is mostly different from visible level by human perception. It takes a long time to measure image sticking which is degraded by time due to using a spot photometer, therefore many test samples could not be evaluated in a given short period of time in mass production line. However, the new measurement method in this paper is possible to evaluate a large quantity of samples in fast and high correlation with human perceptual level of image sticking.

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