• Title/Summary/Keyword: Spot Weld

검색결과 294건 처리시간 0.03초

저항점용접 1차 공정변수를 이용한 지능형 용접품질 판단 시스템 (Intelligent quality estimation system using primary circuit variables of RSW)

  • 조용준;이세헌;신현일;배경민;권태용
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1999년도 특별강연 및 추계학술발표대회 개요집
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    • pp.142-145
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    • 1999
  • The dynamic resistance monitoring is one of the important issues in that in-process and real time quality assurance of resistance spot weld is needed to increase the product reliability. Secondary dynamic resistance patterns, as a real manner, are hard to adapt those factors in real time and in-plant system. In the present study, a new dynamic resistance detecting method is presented as a practical manner of weld quality assurance at the primary circuit. By the correlation analysis, it is found that the primary dynamic resistance patterns are basically similar to those of the secondary. Various dynamic resistance indices are characterized with the primary curve. And quality of the weld, like the tensile shear strength, is estimated using adaptive neuro-fuzzy estimation system which is consisted of the Sugeno fuzzy algorithm. Through the fuzzy clustering and parameter optimization, real time weld quality assurance system with less efforts is proposed.

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스텐레스 강 용접부에 형성되는 결함의 저감에 미치는 레이저 펄스 파형의 영향 (Effect of Laser Pulse Shaping on Reduction in Defects of Stainless Steel Sport Weld Metals)

  • 김종도;카따야마세이지
    • 해양환경안전학회지
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    • 제3권2호
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    • pp.13-21
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    • 1997
  • This paper describes the effectiveness of laser pulse shaping in eliminating weld defects such as porosity, cracks and undercuts in pulsed Nd:YAG Laser welding. A large porosity was formed in a keyhole mode of deep penetration weld metal of any stainless steel. Solidification cracks were present in Type 303 with about 0.3%s. The conditions for the formation of porosity were determined in further detail in Type 316. With the objectives of obtaining a fundamental knowledge of formation and prevention of weld defects, the fusion and solidification behavior of a molten puddle was observed during laser spot welding of Type 310S. through high speed video photographing technique. It was deduced that cellular dendrite tips grew rapidly from the bottom to the surface, and consequently residual liquid remained at the grain boundaries in wide regions and enhanced the solidification cracking susceptibility. Several laser pulse shapes were investigated and optimum pulse shapes were proposed for the reduction and prevention of porosity and solidification cracking.

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하중작용방식에 따른 차체용 점용접체의 피로특성에 관한 연구 (A Study on the Fatigue Characteristics of Spot Weld Specimen use in Vehicle Body as the Applied Load Pattern)

  • 송삼홍;배준수;장성재
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.668-671
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    • 1995
  • In this study, the fatigue charateristics of weld specimen was studied experimentally by using the various specimen types. The specimen type were tensile shesr(TS) specimen, cross tension(CT) specimen, and T typr (TT) specimen. Tensile test and fatigue test were carried out and microstucture was investigated. Finite element method was used to investigate stress distribution near nugget edge. Finally fracture mechanics approach was tried to the various specimen types.

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FATIGUE DESIGN FORSUS30IL SPOT-WELDED MULTI-LAP JOINTS SUBJECTED TO TENSILE SHEAR LOAD

  • Na, T.H.m;Jung, W.S.;Bae, D.H;I.S.Shon
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.121-126
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    • 2002
  • The railroad cars or the commercial vehicles are generally manufactured by the spot welding. Among various kinds of spot welded lap joints, multi-lap joints are one of popular joints in manufacturing their body structures. But, fatigue strength of these joints are lower than that of base metal due to high stress concentration at the nugget edge of the spot weld and are known to considerably be influenced by welding conditions as well as the mechanical and geometrical factors. Thus, it is necessary to establish a reasonable and systematic fatigue design criterion for spot welded multi-lap joints. In this paper, the $\Delta$P-N$_{f}$ curves has been rearranged in the $\Delta$$\sigma$-N$_{f}$ relation with the maximum stress at the nugget edge of spot welded multi-lap joints subjected to tensile shear load. Consequently, the fatigue data were evaluated in terms of fracture mechanics by plotting on the $\Delta$OP-N$_{f}$ curves. From the results obtained, both of them have been revealed to be applicable to fatigue design of spot welded multi-lap joints. However, the fracture mechanical approach is found to be more effective than the maximum stress approach in the range on N$_{f}$$\geq$2x10$^{5}$ . .

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저항 점용접에서 비파괴 용접질 검사를 위한 인공신경회로망의 응용기법과 회귀법과의 비교 (Nondestructive Spot Weld Quality Monitoring by an Artificial Neural Networks in Comparison with Regression Method)

  • 최용범;김상필;홍태민;이준희;장희석
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1993년도 특별강연 및 춘계학술발표 개요집
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    • pp.115-119
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    • 1993
  • Many qualitive analyses of sampled process variables have been attempted to predict nugget size in resistance spot welding process. In this paper, dynamic resistance and electrode movement signal which is a good indicative of the nugget size was examined by introducing an artificial neural network estimator. An artificial neural feedforward network with back-propagation of error was applied for the estimation of the nugget size. To assess the advantage of this method. results have been compared with conventional regression method.

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고속카메라를 이용한 저항 점 용접의 너겟 형성 메커니즘 관찰 (Observation of Nugget Formation Mechanism by using High Speed Camera)

  • 조용준;이세헌
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
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    • pp.43-45
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    • 2000
  • Resistance Spot Welding has been one of the important process in the sheet metal fabrication of auto-body industry It is well known that the nugget formation of RSW is the major factor for the strength of the body. A high speed camera was used to consider initial melting and growth of the weld nugget in order to find out the nugget formation mechanism. It was observed that such mechanism had an effect on the dynamic resistance, which was a process parameter of resistance spot welding. Also, the relationship between the mechanism and process parameter was considered for the industrial application.

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인버터 저항 점용접 장치의 PWM제어에 관한 연구 (Study on PWM Control in Inverter Resistance Spot Welding)

  • 권효철;최용범
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2006년도 전력전자학술대회 논문집
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    • pp.169-171
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    • 2006
  • Nowadays, inverter welding is risen in spot welding, because can secure productivity. This study made changed output wave form of inverter welding equipment by several forms and measured electric current that pass to the second of transformer for welding. Purpose of study is finding electric current of most suitable form. Also, studied applies PID control in electric current control of inverter resistance weld device and heightens electric current precision.

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