• 제목/요약/키워드: Spot Size

검색결과 547건 처리시간 0.026초

점용접 간극이 용접성에 미치는 영향에 관한 연구 (A Study on Effects of Welding Clearance on Spot Weldability)

  • 임재규;양승현;국중하
    • Journal of Welding and Joining
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    • 제20권1호
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    • pp.55-61
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    • 2002
  • The automobile is made up of about twenty thousand parts. Some parts are formed by pressing and combined by spot welding. Among them, steel palate of fuel tank is formed in the metal mold and bending parts are jointed by spot and seam welding. To find weldability conditions of spot welding, clearance between two welding steel plates was made and after spot welding, weldability is evaluated by means of tensile shear load, nugget size and shape. Specimen used in this study was a mild steel of 1.2mm thickness and electrode was Cu-Cr alloy of 6mm diameter. When spot welding started, the clearance of two steel plates was changed 0mm, 3mm and 5mm step by step. The fractured surface of specimen after this test was observed by Optical Microscope to measure microstructure and nugget shape. When clearance of two specimen was 3mm and 5mm, strength and nugget size was decreased and nugget shape was not clear.

초음파를 이용한 미세저항용접에서의 용접성 평가에 관한 연구 (A Study on the Evaluation of Weldability Using Ultrasonic in Thin Spot Welding)

  • 홍민성;김종민
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.49-53
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    • 2004
  • Thin spot welding is frequently used for industrial purpose, such as automobile and aerospace industries and household appliances due to its high performance. In these days, the systemization of welding process made it possible to produce more precise or smaller electric parts. And when it comes to welding of steel sheets, the size of nugget must be getting smaller. Therefore, welding conditions are limited to avoid defects, such as deformation, damage and weakening of joining area. In this research, thin spot welding establishes the welding conditions, and then the measurement of the nugget size by the nondestructive inspection has been conducted. As a result, the right estimation of the nugget size, the detection of corona bond near joining area, the selection of the optimum ultrasonic mode, and setup for ultrasonic inspection are studied. From the trustworthy solutions of the nugget size estimated by results of measurement, the optimum inspection conditions depending upon the width of welding parts are determined as well.

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The Influence of the Initial Spot Size of a Double Half-Gaussian Hollow Beam on Its Propagation Characteristics in a the Turbulent Atmosphere

  • Yuan, Dong;Shu-Tao, Li;Jia-Yin, Guan;Xi-He, Zhang;Guang-Yong, Jin
    • Journal of the Optical Society of Korea
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    • 제20권5호
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    • pp.541-546
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    • 2016
  • In this paper, by using the Rayleigh-Sommer field theory and the cross-spectral density function, the analytical expression for the intensity distribution of a double half-Gaussian hollow beam in a turbulent atmosphere is obtained. The influence of the initial spot size of this beam on its propagation properties in a turbulent atmosphere is simulated, and the intensity distributions for such beams with different spot sizes are obtained. The results show that the initial spot size has an important influence on the propagation properties in the near field, while this influence in the far field is very weak.

아연도금강판의 저항 점용섭에서 인공신경회로망을 이용한 용융부 추정에 관한 연구 (Estimation of Nugget Size in Resistance Spot Welding for Galvanized Steel Using an Artificial Neural Networks)

  • 박종우;이정우;최용범;장희석
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1992년도 특별강연 및 추계학술발표 개요집
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    • pp.91-95
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    • 1992
  • The resistance spot welding process has been extensively used for joining of sheet metals, which are subject to variation of many process variables. Many qualitive analyses of sampled process variables have been attempted to predict nugget size. In this paper, dynamic resistance and electrode movement signal which is a good indicative of the nugget size was examined by introducing an artificial neural network estimator. An artificial neural feedforward network with back-propagation of error was applied for the estimation of the nugget size. The prediction by the neural network is in good agreement with the actual nugget size for resistance spot welding of galvanized steel. The results are quite promising in that the quantitative estimation of the invisible nugget size can be achieved without conventional destructive testing of welds.

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점용접 조건에 의한 연강의 미세조직 및 기계적특성에 관한 연구 (The Study on Microstructures and Mechanical Properties of Mild Steel Joined with Various Spot Welding Conditions)

  • 강연철;김대영;김완기;김석원
    • Journal of Welding and Joining
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    • 제18권1호
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    • pp.52-58
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    • 2000
  • Spot welding, namely a kind of electric resisting welding has been used widely in field of automobile and aircraft industries because of easiness to apply. Specimens used in this study was a mild steel of 1.2mm thickness and the electrode was a Cu-Cr alloy of 6mm diameter. The surface sheared of specimens after testing of tensile shear was observed by SEM(scanning electron microscope) after ultrasonic cleaning for 10min., and microstructures and grain size of all specimens were measured with using of O.M.(Optical microscope). By the means of measurement and observations of tensile shear load, fatigue strength and share surface, the weldability of spot welding was evaluated. When tensile shearing testing, fracture starting point in all specimens was took place at the bond between HAZ(Heat affected zone) and nugget. With increasing in number of layers, fatigue strength was decreased. With increasing in electric current, grain size in the HAZ became more fine.

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Evaluation of the Weldability in Spot Welding using Ultrasonic Technique

  • Hong, Min-Sung;Kim, No-Hyu
    • 비파괴검사학회지
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    • 제25권3호
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    • pp.209-214
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    • 2005
  • Spot welding is the most widely used in automotive and aerospace industries. The quality of weld depends upon the size of nugget between the overlapped steel plates. Recently, the thickness of the steel plates is much thinner and hence, it introduces the smaller size of nugget. Therefore, it is necessary not only to develop the criterion to evaluate the quality of weld but also to obtain the optimal welding conditions for the better performance. In this paper, the steel plates, 0.5 mm through 1.5 mm thickness, have been spot welded at different welding conditions and the nugget sizes are examined by ultrasonic technique (C-scan type). The relationships between the nugget sizes and the weldability have been investigated. The result of ultrasonic technique shows the good agreement with that of the tensile test.

Influences of Pump Spot Radius and Depth of Focus on the Thermal Effect of Tm:YAP Crystal

  • Zhang, Hongliang;Wen, Ya;Zhang, Lin;Fan, Zhen;Liu, Jinge;Wu, Chunting
    • Current Optics and Photonics
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    • 제3권5호
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    • pp.458-465
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    • 2019
  • The thermal effect and the light output of a laser crystal under different pumping depths were reported., Based on the thermal model of a single-ended pumped Tm:YAP crystal, the thermal stress coupled model used Comsol to theoretically calculate the effect of changing the pump spot size and pump depth on crystal heat distribution and stress distribution. The experimental results showed that the laser output power first increased and then decreased with increasing pump spot size. As the depth of focus increased, the laser output power first increased and then decreased. The experimental results were consistent with the theoretical simulation results. The theory of pump spot radius and depth of focus in this paper provided an effective simulation method for mitigating thermal effects, and provided theoretical supports for laser crystals to obtain higher laser output power.

Spot 가진을 이용한 평면결함의 음향방출 위치표정 (AE Source Location in Planar Defects using Spot Excitation)

  • 이장규;박성완;우창기
    • 한국공작기계학회논문집
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    • 제13권5호
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    • pp.87-95
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    • 2004
  • From the results of AE(Acoustic Emission) source location occurred by the spot exciting as suggested in this research, it has been confirmed that AE technique is quite fruitful in figuring out the location of the occurrence, form, size and direction of the defects. As the results of examining the distribution of event for the angle of crack $\alpha$ to Xs and Ys, as the increases from $0^{\circ}$ ~ $90^{\circ}$, gradually changes its width from the axis Xs to the axis Ys. So event appears approximately similar in its size at the angle of crack $\alpha$=$45^{\circ}$, yet opposite when $\alpha$ is lager. It is believed that this is a phenomenon where its crack legnth $\alpha$, assumed as a planar defect, is to be prcjected toward the direction with a larger size. Thus, it is expected that the application of the experimental method suggested in this study would make it possible to identify the location of the defect in the material in the nondestructive way.

전기저항 점용접한 자동차 강판의 강도특성평가 (Evaluation on Strength Characteristics of Automobile Steel Sheet by Electrode Resistance Spot Weld)

  • 윤한기;허관도;유덕생
    • 동력기계공학회지
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    • 제17권4호
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    • pp.115-119
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    • 2013
  • The resistance spot welding of high strength steel degrades the weldability because of its high strength with rich chemical composition and coating layer to protect from corrosion. And the weld Expulsion is prone to occur and severely affect the nugget guality when the initial gap between automatic borrowing galvanied steel sheets(SGARC35) and Zn-coateel trip steels(GA580TRIP and GA980 TRIP) exist in resistance spot welding(RSW). RSW is one of the most popular welding processes used to join sheet metals. but weld guality sometimes do creases due to welding condition. in this paper to verity tue weldability using spot welding with the hemispherically concaved electrode, tensile shear strength and cross-tensile strength were measured by a universal test machine. in addition, the nugget size on cross-sectional area of the weld was observed by optical and electron microscopy. As a result, the nugget size of this specimen is increased with increasing welding current and Max load of tensile-shear strength is increased with welding current is increasing.