• Title/Summary/Keyword: Spinning process

Search Result 252, Processing Time 0.031 seconds

Preparation of $\gamma-LiAlO_2$ Short Fibers by the Sol-Gel Method (졸-겔법에 의한 $\gamma-LiAlO_2$ 단섬유의 제조)

  • 현상훈;이재현;홍성안
    • Journal of the Korean Ceramic Society
    • /
    • v.33 no.10
    • /
    • pp.1079-1088
    • /
    • 1996
  • Discontinuous ${\gamma}$-LiAlO2 fibers for fiber-reinforcing MCFC matrixes have been produced by the sol-gel process using the centrifugal spinning apparatus of the Rotary type. Gel fibers could be obtained through spinning of stable LiAlO2 complex polymetric sols under the optimum spinning conditions (hollow-disc rotating velocity 9000 rpm sol feeding rate of 4ml/min flowing N2 temperature of 4$0^{\circ}C$ and flowing N2 pressure of 4 bar). It was found that defect free and densified ${\gamma}$-LiAlO2 fibers with the relative density of 98% and the mean diameter of 4.7${\mu}{\textrm}{m}$ were prepared when the spinned fibers were heat-treated to 100$0^{\circ}C$ on the specified heating schedule. in particular the mean diameter and length of fibers could be controlled by the pressure of flowing N2 and the chopping-sieving method respectively.

  • PDF

Evaluation of the Structural Safety of a Vessel with Different Material(Cr-13)-Supplemented Screw Thread (이종재료가 보충된 나사산을 갖는 용기의 구조안전성 평가)

  • Choi, Yong Hoon;Bae, Jun Ho;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.39 no.4
    • /
    • pp.375-382
    • /
    • 2015
  • The dome and neck part of a vessel is generally formed by a hot spinning process with a seamless tube. However, as studies on and design data from the hot spinning process are insufficient, this process has been performed based on trial and error and the experiences of field engineers. Changes in the inner diameter from the bottom to the top of the neck have occurred mainly because of the characteristics of the hot spinning process due to the high-speed rotation of the rollers. In this study, a theoretical and finite element analysis of the vessel is conducted with different material(Cr-13)-supplemented screw threads for tapping and to reduce shape errors. Based on the results, tne structural safety under the operating conditions is evaluated.

Forming of Dome and Inlet Parts of a High Pressure CNG Vessel by the Hot Spinning Process (열간 스피닝 공정을 통한 CNG 고압용기의 돔 및 입구 부 성형)

  • Lee, Kwang O;Park, Gun Young;Kwak, Hyo Seo;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.40 no.10
    • /
    • pp.887-894
    • /
    • 2016
  • The CNG pressure vessel is manufactured by a deep drawing and ironing (D.D.I) process for forming cylinder parts, followed by a spinning process for formation of the dome part. However, studies on the buckling phenomenon of the dome part and formation of the inlet part have not been performed yet, and the CNG pressure vessel is produced by the experience of the field engineers and the trial and error method. In this study, buckling phenomenon during the spinning process was predicted by comparing critical buckling loads obtained through theoretical analysis with axial loads from the FEA, and a method for preventing buckling of the dome part was proposed by employing commercial software (Forge NxT 1.0.2). Also, to form the inlet part, forming loads of the roller at contact point between the roller and the dome part were analyzed according to radii of the dome part, and the inlet part was formed by controlling the radius of the dome part.

A Study on the Process of Tube Spinning for the Titanium Alloy (티타늄 합금재의 튜브 스피닝 공정해석)

  • 홍대훈;황두순;이병섭;홍성인
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.4 no.3
    • /
    • pp.55-63
    • /
    • 2000
  • Studies for tube spin forming have been implemented restrictively compared to spinning process, because of the complex of deformation mechanism. Especially there were not many studies by using FEM(Finite Element Method) for overcoming restriction of upper bound method. In this paper, the tube spinning process is analyzed to produce cylindrical body made by titanium alloy. In analysis, processing parameters was obtained by using upper bound method to consider material properties of titanium alloy and finite element analysis was implemented to investigate the flatness and the elongation of the titanium alloy workpiece by using ABAQUS code. The independent variables are ; material properties of workpiece, angles of roller, reduction of diameter. Three variables, two angles of roller and reduction of diameter are optimized by using the upper bound method. In this method, we can estimate the workable power, working force and reduction of diameter, and also the flatness and the elongation of workpiece by the finite elements analysis using ABAQUS/standard. The results indicates that these variables play a critical factors of spinning process for the titanium alloy and the optimum values of these variables.

  • PDF

Soyprotein Fiber Formation (대두 단백섬유의 제조에 관한 연구)

  • Byun, Si-Myung;Kwon, Jong-Hoon;Kim, Chul-Jin;Lee, Yang-Hee
    • Korean Journal of Food Science and Technology
    • /
    • v.10 no.2
    • /
    • pp.143-150
    • /
    • 1978
  • In our previous report (Korean J. Food Sci. Technol., 9, 123. (1977), functional properties of soyprotein isolates prepared from defatted soybean meal were studied. Using those properties soyprotein fibers, which may be acceptable as meat analogs, were prepared with protein spinning apparatus. Soyprotein can be converted into the suitable form for the spinning by denaturation with alkali (0.6%) and continuous fibers were spun by extruding spinning solution into an 20% NaCl-1 N acetic acid coagulating bath. The process for producing soyprotein fibers on a bench scale was described and break strength, break elongation and textural parameters of the fibers formed were evaluated. The possible scheme of formation of soyprotein fibers was discussed.

  • PDF

Design of Hydraulic & Control System for the Disc Spinning Machine (디스크 스피닝 성형기의 유압 및 제어시스템 설계)

  • Gang, Jung-Sik;Park, Geun-Seok;Gang, E-Sok
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.19 no.9
    • /
    • pp.157-165
    • /
    • 2002
  • The design of hydraulic & control system has been developed for the disc spinning machine. The hydraulic system has been designed in the overall system including the vertical & horizontal slide fur spinning works which are controlled by hydraulic servo valves in right & left side, and the clamping slide for holding & pressing blank material in center during spinning process. Based on the design concept of this hydraulic system, model test experiments for hydraulic servo control system is tested to conform confidence and applying possibility. The control system is introduced with the fuzzy-sliding mode controller for the hydraulic force control reacting force as a disturbance, because a fuzzy controller does not require an accurate mathematical model for the generation of nonlinear factors in the actual nonlinear plant with unknown disturbances and a sliding controller has the robustness & stability in mathematical control algorithm. We conform that the fuzzy-sliding mode controller has a good performance in force control for the plant with a strong disturbance. Also, we observe that a steady state error of the fuzzy-sliding mode controller can be reduced better than those of an another controllers.

An Experimental Investigation of Yarn Tension in Simulated Ring Spinning

  • Tang Zheng-Xue;Wang Xungai;Fraser W. Barrie;Wang Lijing
    • Fibers and Polymers
    • /
    • v.5 no.4
    • /
    • pp.275-279
    • /
    • 2004
  • Yarn tension is a key factor that affects the efficiency of a ring spinning system. In this paper, a specially constructed rig, which can rotate a yam at a high speed without inserting any real twist into the yarn, was used to simulate a ring spinning process. Yarn tension was measured at the guide-eye during the simulated spinning of different yarns at various balloon heights and with varying yarn length in the balloon. The effect of balloon shape, yarn hairiness and thickness, and yam rotating speed, on the measured yarn tension, was examined. The results indicate that the collapse of balloon shape from single loop to double loop, or from double loop to triple etc, lead to sudden reduction in yarn tension. Under otherwise identical conditions, a longer length of yarn in the balloon gives a lower yarn tension at the guide-eye. In addition, thicker yarns and/or more hairy yarns generate a higher tension in the yarn, due to the increased air drag acting on the thicker or more hairy yarns.

Effect of Process Condition on Tensile Properties of Carbon Fiber

  • Lee, Sung-Ho;Kim, Ji-Hoon;Ku, Bon-Cheol;Kim, Jun-Kyong;Chung, Yong-Sik
    • Carbon letters
    • /
    • v.12 no.1
    • /
    • pp.26-30
    • /
    • 2011
  • For polyacrylonitrile (PAN) based carbon fiber (CF) process, we developed a lab scale wet spinning line and a continuous tailor-made stabilization system with ten columns for controlling temperature profile. PAN precursor was spun with a different spinning rate. PAN spun fibers were stabilized with a total duration of 45 to 110 min at a given temperature profile. Furthermore, a stabilization temperature profile was varied with the last column temperature from 230 to $275^{\circ}C$. Stabilized fibers were carbonized in nitrogen atmosphere at $1200^{\circ}C$ in a furnace. Morphologies of spun and CFs were observed using optical and scanning electron microscopy, respectively. Tensile properties of resulting CFs were measured. The results revealed that process conditions such as spinning rate, stabilization time, and temperature profile affect microstructure and tensile properties of CFs significantly.

Development of Manufacturing Process for Long-Neck Flange by Spinning (스피닝을 이용한 롱넥플랜지의 성형공정 개발)

  • Gwak, Gi Yeol;Cho, Jong Rae;Choi, Jin Young
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.32 no.11
    • /
    • pp.929-935
    • /
    • 2015
  • The long neck flange is used to connect piping arrangements where the lap joint is applied. Generally, the component can be manufactured by welding, but this method is both time and cost intensive. Embrittlement at the heat affected zones was also considered. A spinning method developed to improve the manufacturing process and solve the problems of welding. The flange area of the long neck flange can be formed by changing the direction of the metal flow, from axial to radial, while maintaining pressure by using an outer mold and a lap roller. A modified process was additionally developed using a round roller rather than the outer mold. In this modification, the round roller can form the shape of all sizes of long neck flange. Using these flexible methodologies, the cost to prepare outer molds and the time to install and remove the molds can be significantly reduced.

Studies on the Melting Characterization of Basalt and its Continuous Fiber Spinning (현무암의 용융특성과 연속섬유 방사 연구)

  • Park, Hye-Jung;Park, Sun-Min;Lee, Jae-Won;Roh, Gwang-Chul;Kim, Jae-Keun
    • Composites Research
    • /
    • v.23 no.3
    • /
    • pp.43-49
    • /
    • 2010
  • Basaltic fiber was prepared by continuous spinning process from Jeju Pyosun raw basalt materials. First, for confirming the melting characterization of basalt, basalt raw material put into Pt crucible and melted up to $1550^{\circ}C$ then quenched by dropping it into water. After quenching, the optimum fiber spinning conditions were investigated by measurement and analysis of XRD, TMA, high temperature viscosity, high temperature conductivity and high temperature microscope. The optimum spinning temperature and viscosity for preparation of continuous filament fiber were $1264^{\circ}C$ and $10^{2.8}$ poise at $1264^{\circ}C$, respectively. Properties of prepared spinning fiber were confirmed by tensile strength, FE-SEM, heat resisting test and others. The tensile strength of fiber prepared by spinning conditions of the bushing temperature $1240^{\circ}C$ and winder speed 4600rpm was 3660MPa.