• 제목/요약/키워드: Spindle system design

검색결과 161건 처리시간 0.024초

연삭기용 자동 밸런싱 장치의 설계 및 평가 (The design and evaluation of automatic balancing equipment for the grinding machine)

  • 장홍석;최대봉;황주호;홍준희
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
    • /
    • pp.309-314
    • /
    • 2001
  • The balance of high speed spindle system with high precision rotation like grinding machine is very important. Traditionally, we use trial and error method to balance the spindle. It takes much time. So we are developing the automatic balancing equipment being used in the grinding machine. The balancing head we develop is wireless. It will be used high-speed grinding machine. We use influence coefficient method to control the automatic balancer. Experiments are based on automatic and manual balancing. We perform test of the vibration filter. It helps to remove noise. The filter and experiments with automatic balancing controller show that automatic balancing control can be successfully achieved with the quick response and good stability characteristics.

  • PDF

고속 주축 상태 모니터링용 광파이버 변위 센서 설계 제작 및 성능평가 (Design and Performance Evaluation of the Optical Fiber Position Sensor for the State Monitoring of a High Speed Spindle)

  • 홍준희;박찬규;신우철;이동주
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 추계학술대회 논문집
    • /
    • pp.393-398
    • /
    • 2004
  • This paper is focused on practical applicability of the optical fiber sensor considering the machine center which is going to use them. Optical fibers may be fluctuated because the machine center operates as column moving type. This causes distortion of the sensor output signal. To reduce this problem, we have improved the sensor structure and its bracket. And we evaluated performances of the sensor.

  • PDF

하이브리드 외부가압 공기베어링에서 노즐 위치에 따른 부하지지력 특성 (The development of the air-spindle for using to machining the die and mold)

  • 이득우;이종렬;황성철;이준석
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
    • /
    • pp.466-470
    • /
    • 2000
  • Externally pressurized air journal bearing has been widely used in high-speed spindle system and precision machinery because of its characteristics such as substantially low frictional loss, low heat generation and averaging effect leading better running accuracy. But air journal bearing have a disadvantage of the low load capacity due to the low viscosity. In this paper, The air journal bearing design to overcome the defects of air bearing such as low stiffness and dimping coefficients was investigated theoretically.

  • PDF

리니어모터와 자기베어링을 채용한 초고속 HMC의 열특성 해석 (Thermal Characteristic Analysis of a High-Speed HMC with Linear Motor and Magnetic Bearing)

  • 김석일;이원재
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.11-15
    • /
    • 2002
  • This paper presents the thermal characteristic analysis of a high-speed HMC with spindle speed of 50,000rpm. The spindle is supported by two radial and axial magnetic bearings. and the built-in motor is located between the axial and rear radial magnetic bearings. The X-axis and Y-axis feeding systems are composed of linear motor and linear motion guides, and the Z-axis feeding system is composed of servo-motor, ballscrew and linear motion guide. The thermal analysis model of high-speed HMC is constructed by the finite element method, and the thermal characteristics in the design stage are estimated based on the temperature distribution and thermal deformation under the conditions related to the heat generation of built-in motor, magnetic bearings, linear motors, servo-motor, ballscrew, and so on.

  • PDF

유체 동압 베어링 지지 HDD 스핀들 계의 자유 및 강제 진동 (Free and Forced Vibrations of HDD Spindle Systems Supported by Hydrodynamic Bearings)

  • 임승철
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2003년도 춘계학술대회논문집
    • /
    • pp.598-604
    • /
    • 2003
  • In order to meet the growing demands for higher storage density as well as lower noise level, the spindles In hard disk drives are to be supported by hydrodynamic bearings in place of conventional ones. However, the existing models are inappropriate to apply to accurate Prediction or vibration characteristics because the Inn spindle tends to take quite a complex shape to secure the performance of the new type bearings. In this context, this paper treats analysis of free and forced vibrations of such-designed HDD spindles based on more sophisticated models and validation by means of experiments. Remarkably, to this end each component in the system is modeled as elastic adopting the finite element method.

  • PDF

공작기계 주축용 2단 치차 감속기 해석 (Analysis of 2 step gear reducer in machine tool spindle)

  • 장영도;장희락;여진욱
    • 한국산학기술학회:학술대회논문집
    • /
    • 한국산학기술학회 2001년도 추계산학기술 심포지엄 및 학술대회 발표논문집
    • /
    • pp.99-103
    • /
    • 2001
  • Though the research and the development in the field of machine tool was focused on high precision and high speed machine these days, traditional gear reduction device has been used to increase the cutting force which was transmitted from power source, motor In this study, analysis of 2 step gear reducer used in machining center spindle was carried out by using APM WinMachine which is commercial software for the analysis of machine element and system. For the analysis of this device, first of all, the analysis of power source and the transmitting of it were carried out. Then, machine elements like gear, shaft, bearing, and the forth, was analyzed in the view point of life time, static strength, stiffness, fatigue failure, etc. Consequently, we can estimate them and introduce new idea of the design modification of reduction device by this study.

광파이버 변위 센서를 적용한 자기베어링 정적 부상 제어 연구 (A Study on the Static Levitation Control of Magnetic Bearing using Optical Fiber Displacement Sensors)

  • 강종규;신우철;홍준희
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2003년도 추계학술대회
    • /
    • pp.131-136
    • /
    • 2003
  • Five expensive sensors are necessary to control a magnetic bearing system. The sensor price rate of magnetic bearing system is high. So it is necessary that cheap and good sensor is developed. The optical fiber displacement sensor is adaptive to satisfy this condition. We can design magnetically suspended spindle based on static characteristic of optical fiber displacement sensor developed. The controller can be designed by decoupled feedback PD. Therefore, it is simpler than any other controller comparatively.

  • PDF

Micro/Meso부품 대응형 마이크로 기계가공시스템 기술 연구 (Design of Micro-Machining System for Micro/Meso Mechanical Component)

  • 박종권;경진호;노승국;김병섭;박중호
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2005년도 춘계학술대회 논문집
    • /
    • pp.377-382
    • /
    • 2005
  • This paper describes the design of micro machine tools system for mechanical machining of micro/meso scale mechanical parts. The micro machining systems such as $\mu-Late$, $\mu-milling/drilling$ machine and $\mu-grinding$ machine are the basic elements constructing $\mu-factory$ which gains more attention recently because of increasing needs of mico and nano-parts in various industrial and medical area. A miniaturized 3-axis milling machine with VCM stage and air spindle and palm-top size micro-late are designed, and air bearing stage and stepwise linear motion system with PZT are studied for motion system. The micro cutting characteristics are investigated experimentally, and reconfigurable machine structures are also considered.

  • PDF

공작 기계 벨트 구동계의 동적 해석 (Dynamic analysis on belt-drive system of machine tools)

  • Kim, S.G.;Lee, S.Y.;Lee, J.M.
    • 한국정밀공학회지
    • /
    • 제12권1호
    • /
    • pp.104-111
    • /
    • 1995
  • The needs of ultraprecision machine tools, which manufacture and machine the high precision parts used in computers, semiconductors and othe rprecise machines, have been increased recentrly. So it is important to design the driving parts of the ultraprecision machine tools which affect significantly on the performance of them. In this paper, the dynamic analyses on the belt-drive system were studied. The correlational equations between the acoustic natural frequency and the tension of belt were derived by experiments. The dynamic delections while the dynamic loads on the motor system changed were analyzed by the finite element analysis. The nonlinear characteristics of the bearings on the dynamic performance was studied and the belt connecting the motor to the spindle of a machine tool was modeled by the truss element and the beam element.

  • PDF

지지구조와 헤드-서스펜션-액츄에이터의 유연성을 고려한 HDD 유연 회전 디스크-스핀들 시스템의 유한 요소 고유 진동 해석 (Finite Element Modal Analysis of a Spinning Flexible Disk-Spindle System Considering the Flexibility of Supporting Structures and an Head-Suspension-Actuator in a HDD)

  • 서찬희;이호성;장건희
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2006년도 추계학술대회논문집
    • /
    • pp.128-135
    • /
    • 2006
  • This paper presents a finite element method to analyze the free vibration of a flexible HDD composed of the spinning disk-spindle system with fluid dynamic bearings(FDBs), the head-suspension-actuator with pivot bearings, and the base plate with complicated geometry. Experimental modal testing shows that the proposed method well predicts tue vibration characteristics of a HDD. This research also shows that even the vibration motion of the spinning disk corresponding to half-speed whirl and the pure disk mode are transferred to a head-suspension-actuator and base plate through the air bearing and the pivot bearing consecutively. The proposed method can be effectively extended to investigate the forced vibration of a HDD and to design a robust HDD against shock.

  • PDF