• 제목/요약/키워드: Spherical Form Accuracy

검색결과 27건 처리시간 0.026초

머시닝센터의 오차보상을 통한 구면 가공형상 측정 OMM 시스템 연구 (A study of an OMM system for machined spherical form measurement using the volumetric error compensation of Machining Center)

  • 이찬호;오창진;이응석;김성청
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.838-841
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    • 2000
  • To improve the accuracy of products and improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as well as error analysis of machine tools has been studied for last several decades. OMM(On the Machine Measurement) has been issued to alternate with CMM, pointing out disadvantages of high expenses and lots of setting time in CMM. In this paper, we study 1) the spherical surface manufacturing by volumetric error compensation of machine tool, 2) the system development of OMM without detaching work piece from a bed of machine tool after working. 3) the generation of the finished part profile by On the machine measurement. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

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Mechanical Check용 Spherical Device의 제작 및 특성 평가 (Practicability Assessment of Spherical Type Mechanical Check Device (SMCD))

  • 이병구;김건오;권영호
    • 대한방사선치료학회지
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    • 제19권1호
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    • pp.55-62
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    • 2007
  • 목 적: PACS의 도입에 발맞추어 시작된 디지털 의료영상은 현재 방사선 진단 및 치료 영역에서 일반화되었으며 특히 진단 영역에서는 눈부신 발전을 거듭하고 있다. 치료영역에서의 디지털 영상 구현은 상대적으로 느린 성장과정을 거쳐 오늘에 이르고 있다. 본 논문은 이러한 아날로그에서 디지털로 변화하는 흐름을 인식하여 정도관리(Quality Assurance) 업무 중 기계적 점검(Mechanical check) 부분을 디지털 영상 기반 업무로 대체하여 수행하고, 기존의 육면체 또는 사각형틀의 개념을 탈피한 구형(球形)의 Spherical type mechanical check device (SMCD)를 고안하여 그 실용성을 실험하였다. 대상 및 방법: 선원에서 영상 detecter 간의 거리가 항상 일정하고, SMCD의 중심까지 거리가 일정하다면 어느 방향에서 방사선으로 SMCD를 조사하더라도 그 크기는 항상 일정하게 영상으로 표현 될 것이다. 이를 위해 Polyester P.E 재질의 정확한 반구(半球) 2개를 자체 제작하여 그것을 합쳤을 때 정원(正圓)의 구(球)가 되도록 하였다. 결 과: SMCD를 이용하여 방사선조사면과 광조사면의 일치도, 방사선조사면 크기의 정확도($5{\times}5$, $10{\times}10$, $15{\times}15cm^2$), Collimator field 크기의 정확도($5{\times}5$, $10{\times}10$, $15{\times}15cm^2$), Gantry rotation isocenter check, Collimator rotation isocenter check, Room laser accuracy check, Collimator rotation angle check와 Couch rotation angle check 등 기존의 기계적 점검을 디지털 영상을 이용하여 실행할 수 있었다. 결 론: 기존의 Flat 또는 정육면체 형태의 기계적 점검 장치로는 쉽게 하기 힘든 non-coplanar field에 적용되는 Gantry와 Couch가 동시에 rotation 되었을 때 그 isocenter의 일치도를 실시간으로 확인할 수 있었다.

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마이크로 가공에서 절삭깊이 보정을 위한 AE 센서의 적용 (Application of AE Sensor for Calibration of Depth of Cut in Micro-machining)

  • 강익수;김정석;김전하
    • 한국정밀공학회지
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    • 제26권9호
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    • pp.53-57
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    • 2009
  • There are technical requirements to manufacture large size functional parts with not only simple geometries like a flat or spherical surface but also sculptured geometries. In addition, the required machining accuracy for these parts is becoming more severe. In general, the form accuracy of machined parts is determined by the relative position between workpiece and tool during machining process. To improve machining accuracy the relative position errors should be maintained within the required accuracy. This study deals with the estimation and calibration of depth of cut using the AE signal in micro-machining. Also, this sensing technique can be applied to detect the initial contact between workpiece and tool.

A Rao-Robson Chi-Square Test for Multivariate Normality Based on the Mahalanobis Distances

  • Park, Cheolyong
    • Communications for Statistical Applications and Methods
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    • 제7권2호
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    • pp.385-392
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    • 2000
  • Many tests for multivariate normality are based on the spherical coordinates of the scaled residuals of multivariate observations. Moore and Stubblebine's (1981) Pearson chi-square test is based on the radii of the scaled residuals, or equivalently the sample Mahalanobis distances of the observations from the sample mean vector. The chi-square statistic does not have a limiting chi-square distribution since the unknown parameters are estimated from ungrouped data. We will derive a simple closed form of the Rao-Robson chi-square test statistic and provide a self-contained proof that it has a limiting chi-square distribution. We then provide an illustrative example of application to a real data with a simulation study to show the accuracy in finite sample of the limiting distribution.

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머시닝센터의 체적오차 보상을 통한 구면 가공형상 측정 OMM시스템 연구 (A Study of an OMM System for Machined Spherical form Using the Volumetric Error Calibration of Machining Center)

  • 김성청;김옥현;이응석;오창진;이찬호
    • 한국정밀공학회지
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    • 제18권7호
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    • pp.98-105
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    • 2001
  • The machining accuracy is affected by geometric, volumetric errors of the machine tools. To improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as error analysis of machine tools ahas been studied for last several decades. This paper suggests the enhancement method of machining accuracy for precision machining of high quality metal reflection mirror or optics lens, etc. In this paper, we study 1) the compensation of linear pitch error with NC controller compensation function using laser interferometer measurement, 2) the method for enhancing the accuracy of NC milling machining by modeling and compensation of volumetric error, 3) the spherical surface manufacturing by modeling and compensation of volumetric error of the machine tool, 4) the system development of OMM without detaching work piece from a bed of machine tool after working, 5) the generation of the finished part profile by OMM. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

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비구면 마이크로 렌즈 가공을 위한 초정밀 연삭 시스템 개발 및 가공 특성에 관한 연구 (A study on the development of ultra-precision grinding system and manufacturing properties for aspheric surface micro lens)

  • 백승엽;이해동;김성철;이은상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.15-18
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    • 2005
  • As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra-precision aspheric surface lens increases higher. To enhance the precision and productivity of ultra precision aspheric surface micro lens, The development of ultra-precision grinding system and manufacturing properties for the aspheric surface micro lens are described. In the work reported in this paper, and ultra-precision grinding system for manufacturing the aspheric surface micro lens was developed by considering the factors affecting the surface roughness and profiles accuracy. And this paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. It results was that a form accuracy of $3\;{\mu}m$ P-V and a surface roughness of $0.1\;{\mu}m\;R_{max}$.

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초정밀 비구면 렌즈 금형가공시스템 개발 (Development of machining system for ultra-precision aspheric lens mold)

  • 백승엽;이하성;강동명
    • Design & Manufacturing
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    • 제2권1호
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    • pp.33-38
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    • 2008
  • As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra precision aspherical surface lens increases higher. Precision turning with single-diamond tools has a long history of development for fabrication of optical quality surfaces since the advent of aerostatic rotary spindles and precise linear motion guide ways. To enhance the precision and productivity of ultra precision aspherical surface micro lens, the following specification of ultra precision grinding system is required: the highest rotational speed of the grinder is 100,000rpm and its turning accuracy is $0.1{\mu}m$, positioning accuracy is $0.1{\mu}m$. The development process of the grinding system for the ultra precision aspherical surface micro lens for optoelectronics industry is introduced. In the work reported in this paper, an intelligent grinding system for ultra precision aspherical surface machining was designed by considering the factors affecting the surface roughness and profiles accuracy. An aerostatic form was adopted to build the spindle of the workpiece and the spindle of grinder and ultra precision LM guide way was adopted in this system. And this paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. It results was that a form accuracy of $0.6{\mu}m$ P-V and a surface roughness of $0.006{\mu}m$ Rmax.

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성형용 초경합금(WC) 코어면의 Re-Ir 코팅이 형상정도와 표면조도에 미치는 영향에 관한 연구 (A Study on Influence of PV and Ra with Re-Ir Coating of WC Core Surface for Glass Molding Lens)

  • 김현욱;김상석;김혜정;김정호
    • 한국전기전자재료학회논문지
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    • 제20권9호
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    • pp.808-811
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    • 2007
  • Aspheric glass lens have recently been used in camera phone module because they are more effective than spherical ones. In this paper, the grinding condition of the tungsten carbide molding core has been found after applying DOE to the development of the aspheric glass lens for the 3 Megapixel and 2.5x camera-phone module. Also, the ultra precision grinding process was investigated under this condition by experiment. Re-Ir coating was applied on the ground surface of the tungsten carbide molding core. The influence of Re-Ir coating on the form accuracy and surface roughness of molding core was compared and evaluated. The form accuracy and surface roughness of the molding core were improved by application of Re-Ir coating on the surface of the tungsten carbide molding core.

단일 비전 기반 인체의 3차원 운동 해석 (Understanding of 3D Human Body Motion based on Mono-Vision)

  • 한영모
    • 정보처리학회논문지B
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    • 제18B권4호
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    • pp.193-200
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    • 2011
  • 본 논문은인간-컴퓨터 인터페이스, 가상현실의 의학 응용, 환자의 원격 모니터링과 같은 실시간 응용 분야에 적합한 인체 운동의 시각적 해석 알고리즘 (visual analyzer algorithm)을 제안한다. 본 알고리즘을 사용할 때의 비용을 줄이기 위해서, 단수의 카메라를 사용하도록 설계한다. 그리고 제안한 알고리즘을 좀 더 편리하게 사용할 수 있도록 하기 위해서 광학적 표시자의 사용을 피한다. 제안하는 알고리즘이 실시간 사용에 편리하도록 하기 위해서, 폐쇄적 형태가 되도록 설계한다. 폐쇄적 형태의 알고리즘을 설계하기 위해서, 인체의 각 관절을 기존의 3차원 관절 모델 대신 어떤 형태의 근사화도 사용하지 않고도 2차원 관절 모델로 공식화하는 아이디어를 제안한다. 그리고 이 폐쇄적 형태의 알고리즘이 높은 정확도를 갖게 하기 위해서, 계산 알고리즘을 최적화 문제로 공식화한다. 이렇게 해서 설계된 알고리즘을 인체의 각 관절에 차례대로 적용한다.

CNC 밀링에 의한 볼록곡면 가공시의 가공특성에 관한 연구 (A study on the characteristics of the convex surface machining in CNC milling)

  • 한흥삼;이동주
    • 한국정밀공학회지
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    • 제12권11호
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    • pp.45-51
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    • 1995
  • In order to suggest the proper cutting conditons of the CNC milling machining for the free-form surface, some experments were carried out. In the experiments, the influence of cutting conditions on a inclined spherical surface were examined by geometrical analysis. In this study, the roundness and cutting force were measured to know the effect of several cutting conditions on the machined surface and the cutting characteristics were carefully investigated. The results obtained in this study are aw follows. 1) If the tool ha s enough rigidity, we can get better dimensional accuracy in up-ward cutting than down- ward cutting. 2) A great roundness error is appeared on the surface declined under 30 degress to the horizontal plane in circular machining by a bal end mill. 3) If the thrust force is increased, the stability of tool is decreased. And the phenomenon is apperared in great in down-ward cutting than up-ward cutting.

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