• Title/Summary/Keyword: Speed Increaser

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Development of Speed Increaser for High Speed Machine Pump which Considered the Noise/Vibration (소음/진동을 고려한 고속머신 펌프용 증속기 개발)

  • 이동환;박노길;김병옥;이형우
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.5
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    • pp.363-369
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    • 2004
  • Vibration/noise analysis as well as strength of gear teeth, roller bearing life. joural bearing design are considered in order to develop the high-speed machine centrifugal pump which had a speed increaser. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors and the transmitted errors of the gearing are considered. shows that. at the operating speed. there are not the critical speed. A high-speed machine centrifugal pump was made in order to evaluate developed speed increaser. Also, strict API standard were introduced for reliability evaluation of developed speed increaser, and performance evaluation were carried out. The result that evaluation items about bearing vibration, shaft vibration, noise, and lubrication temperature were selected, and were tested. a high-speed machine centrifugal pump were able to know what were satisfied with API standard all.

Thermal and mechanical analysis on friction stir welding of AZ31 magnesium alloy by the finite element method (유한요소법에 의한 AZ31마그네슘 합금의 마찰교반용접시 유동 및 강도 해석)

  • Kang, Dae-Min;Park, Kyoung-Do;Jung, Yung-Suk
    • Journal of Power System Engineering
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    • v.17 no.4
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    • pp.64-71
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    • 2013
  • In this paper, finite element method was used for flow and strength analysis of AZ31 magnesium alloy under friction stir welding. The simulations were carried out by SYSWELD s/w, and the modeling of sheet was doned by unigraphics NX3 s/w. Welding variables for analysis were rotating speed and welding speed of tool. Also two-way factorial design method was applied to confirm the effect of welding variables on maximum temperature and stress of material used. From these results, the increaser welding speed of tool the decreaser maximum temperature, but the increaser maximum stress. Also the increaser rotating speed of tool the increaser maximum temperature, but the decreaser maximum stress. In addition the increaser welding speed of tool and the decreaser rotating speed of tool, the narrower heat effect zone. Finally rotating speed of tool influenced on maximum temperature more than welding speed of tool, and welding speed of tool influenced on maximum stress more than rotating speed of tool from the variance analysis.

A study on Structure Design of Speed increaser Mechanism for Wave-Force Generator (파력발전기용 증속 기구의 구조 설계에 관한 연구)

  • 황정건;김봉주;신중호;권순만
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1266-1269
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    • 2004
  • With increasingly wide needs for a new energy source, many operation types of a wave-forced generation have been studied. To obtain an economically avaliable energy, it is imperative that the speed of the in put wave should be increased by a proper mechanism. In this study, we propose a new speed-increaser mechanism for the wave-force generation using a well-known Stephenson mechanism. In this paper, we have analysed kinematically the proposed speed-increasing mechanism. then a computer program based on the C++ language is developed to prove the validity of our mechanism and to simulate a wave-forced generation.

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TIG Welding Characteristics of Stainless Steel by Design of Experiment (실험계획법에 의한 스테인레스강의 TIG용접특성)

  • Chung, Joong Gyo;Park, Kyoung Do;Kang, Dae Min
    • Journal of Power System Engineering
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    • v.18 no.3
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    • pp.106-111
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    • 2014
  • Welding is very popular method for joining two or more metals. However, welding causes residual stress and distortion and these give a bad influence to the structure strength. In this paper, TIG welding technique was performed to investigate the joint characteristics of AISI321 steel. For its evaluation, the orthogonal array method and variance analysis were applied with three factors of electric current, travel speed and argon gas and also three levels of each factor to tensile tests for optimum design. From the results, the increaser weld speed the narrower bead width and the lower weld penetration. The increaser electric current the brighter argon gas and the wider bead width. Also weld speed influenced most on the tensile strength and presumption range of tensile strength at optimal condition from reliability 95% was estimated to $635.02{\pm}14.64$. In addition the increaser weld speed and electric current the fracture occurred around bead vicinity.

The Joints Characteristics of Al 5052 Aluminium Alloy in Friction Stir Welds (마찰교반 용접조건에 따른 Al 5052 알루미늄 합금의 접합특성)

  • Kang, Dae-Min;Jang, Jin-Suk;Park, Kyong-Do;Lee, Dai-Yeal
    • Journal of Power System Engineering
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    • v.20 no.3
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    • pp.51-56
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    • 2016
  • In this study, the tensile tests and hardness tests were carried out for the joints characteristics in friction stir welds of Al 5052 alloy. Three way factorial design was applied to optimal welding conditions, whose control factors were shoulder diameter, rotation speed and welding speed of tool. From the results of this study, the optimum condition for maximum yield strength was predicted as the shoulder diameter of 15 mm, welding speed of 500mm/min and rotating speed of 1000 rpm. And the presumed optimal yield strength was estimated to be $167.36{\pm}7.82MPa$ with 99% reliability. In addition the increaser rotation speed of tool and the decreaser welding speed, the decreaser the hardness at welding part.

Dynamic Characteristics of a Turbo-chiller Rotor-Bearing System having a Lateral-Torsional Coupling by Gear Mesh Effect (기어 물림 효과에 의한 횡-비틀림 연성을 갖는 터보-냉동기 로터-베어링 시스템의 동특성)

  • Lee, An-Sung;Ha, Jin-Woong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1034-1039
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    • 2000
  • In turbo-machines operated at high speeds through gear speed increasers a precise coupled analysis of lateral and torsional vibrations is required to achieve highly reliable designs with low vibration and low noise levels, where the vibration coupling is due to the gear pair mesh stiffness. In this paper, applying the generalized coupled lateral-torsional finite element model of a gear pair element, has been analyzed a coupled lateral-torsional vibration of the prototype 800 RT turbo-chiller rotor-bearing system with a bull-pinion gear speed increaser. Results have shown that the coupled torsional natural frequencies have decreased due to the coupling effect of lateral vibration and particularly, the 2nd torsional natural frequency and its mode shape have had big changes. However, changes of lateral vibration characteristics have been noticed only at high lateral whirl natural frequencies above 15,000 rpm.

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Analysis for the Operating Characteristics when the Induction Motor is Used as a Generator (유도전동기를 발전기로 사용시 동작 특성 해석)

  • Kim, Jong-Gyeum
    • New & Renewable Energy
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    • v.10 no.2
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    • pp.5-11
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    • 2014
  • Squirrel cage induction motor is the main driving system of industrial field and familiar with its use in a large variety of applications. The structure and operating characteristics of induction generator is almost identical to induction motor, but the induction generator part is used restrictively from hydropower power and wind power development etc. Recently induction generator is commonly used for micro & small hydro power applications due to its simplicity, reliability, low cost and robustness. Input and output of induction motor has turned against at the induction generator operation. Rotation speed of induction generator is small faster than synchronous speed of induction motor. As output of induction machines increases with the increasement of speed, so loss is same. Actually, generator efficiency is lower than motor at this condition. If induction generator is connected with mechanical load such as increaser, total efficiency is decreased. Consequently the quality in compliance with an induction motor parameter applying like that in the generator is a possibility of having the error of some. In this paper, we analyzed that input, output, torque and efficiency of induction machine is different from each other above and below synchronous speed.

The study on Comparison Evaluation of Shear Bond Strength of Co-Cr Based Alloy using for Porcelain Fused Metal (도재용착주조관용 Co-Cr계 비귀금속 합금의 전단결합강도 비교평가에 관한 연구)

  • Kim, Hee-Jin;Kim, Bu-Sob
    • Journal of Technologic Dentistry
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    • v.32 no.3
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    • pp.195-207
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    • 2010
  • Purpose: The purpose of this study was to observe the microstructural changes of surface in the specimens, performing the shear bond strength testing. The currently most used non-precious alloys are nickel-chromium based alloys with or without beryllium. However, their biocompatibility has been questioned concerning possible damages to the health of the patient and professionals involved in the fabrication of prosthesis caused by long exposure to Ni and Be. An option to nickel-chromium alloys is the cobalt-chromium alloy, an alternative that does not sacrifice the physical properties of the metal porcelain systems. Studies in the animals substantially show that the cobalt-chromium alloys are relatively well tolerated, being therefore more biocompatible than the nickel-chromium alloys. Methods: Non-addition Be to nickel-chromium based alloy(Bellabond plus) and cobalt-chromium alloy which has been widely used(Wirobond C) fused with ZEO light porcelain classified control group and cobalt-chromium alloy which is developing alloy of Alphadent company in Korea(Alphadent alloy) fused with ZEO light porcelain classified experimental group. The specimens of $4mm{\times}4mm{\times}0.5mm$ were prepared as-cast and as-opaque to cast body to analyze the mechanical characteristic change, the microstructure of alloy surface. The phase change was used to observe through XRD analysis and OM/SEM was used to observe the surface of specimens as-cast and as-opaque to cast body. Chemical formation of their elements was measured with EDS. Then hardness was measured with Micro Vicker's hardness tester. Shear bond strength test thirty specimens of $10mm{\times}10mm{\times}2mm$ was prepared, veneered, 3mm high and 3mm in diameter, over the alloy specimens. The shear bond strength test was performed in a universal testing machine(UTM) with a cross head speed of 0.5mm/min. Ultimate shear bond strength data were analyzed with one-way ANOVA and the Scheffe's test (P<0.05). Within the limits of this study, the following conclusions were drawn: The X-ray diffraction analysis results for the as-cast and as-opaque specimens showed that the major relative intensity of Bellabond plus alloy were changed smaller than Wirobond C and Alphadent Co-Cr based alloys. Results: Microstructural analysis results for the opaque specimens showed all the alloys increased carbides and precipitation(PPT). Alphadent Co-Cr based alloy showed the carbides of lamellar type. The Vickers hardness results for the opaque specimens showed Wirobond C and Alphadent Co-Cr based alloys were increaser than before ascast, but Bellabond plus alloy relatively decreased. The mean shear bond strengths (MPa) were: 33.11 for Wirobond C/ZEO light; 25.00 for Alphadent Co-Cr alloy/ZEO light; 18.02 for Bellabond plus/ZEO light. Conclusion: The mean shear bond strengths for Co-Cr and Ni-Cr based alloy were significantly different. But the all groups showed metal-metal oxide modes in shear bond strengths test at the interface.