• Title/Summary/Keyword: Specimen Testing

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Development of a Piping Integrity Evaluation Simulator Based on the Hardware-in-the-Loop Simulation (하드웨어-인-더-루프 기반의 배관 평가 시뮬레이터의 개발)

  • Kim, Yeong-Jin;Heo, Nam-Su;Cha, Heon-Ju;Choe, Jae-Bung;Pyo, Chang-Ryul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1031-1038
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    • 2001
  • In order to verify the analytical methods predicting failure behavior of cracked piping, full-scale pipe tests are crucial in nuclear power plant piping. For this reason, series of international test programs have been conducted. However, full-scale pipe tests require expensive testing equipment and long period of testing time. The objective of this paper is to develop a test system which can economically simulate the full-scale pipe test regarding the integrity evaluation. This system provides the failure behavior of cracked pipe by testing a wide-plate specimen. The system provides the failure behavior of cracked pipe by testing a wide-plate specimen. The system was developed for the integrity evaluation of nuclear piping based on the methodology of hardware-in-the-loop (HiL) simulation. Using this simulator, the piping integrity can be evaluated based on the elastic-plastic behavior of full-scale pipe, and the high cost full-scale pipe test may be replaced with this economical system.

Fabrication of Mechanical fatigue flawed Specimen and Evaluation of Flaw Size (기계적 피로결함 시험편 제조 및 결함 크기 평가)

  • Hong, Jae-Keun;Kim, Woo-Sung;Son, Young-Ho;Park, Ban-Uk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.1
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    • pp.38-44
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    • 2003
  • Performance demonstration with real flawed specimens has been strongly required for nondestructive evaluation of safety class components in nuclear power plant. Mechanical or thermal fatigue crack and intergranular stress corrosion cracking could be occured in the in-service nuclear power plant and mechanical fatigue crack was selected to study in this paper. Specimen was designed to produce mechanical fatigue flaw under tensile stress. The number of cycles and the level of stress were controlled to obtain the desired flaw roughness. After the accurate physical measurement of the flaw size and location, fracture surface was seal-welded in place to ensure the designed location and site. The remaining weld groove was then filled by using gas-tungsten are welding(GTAW) and flux-cored arc welding(FCAW). Results of radio graphic and ultrasonic testing showed that fatigue cracks were consistent with the designed size and location in the final specimens.

A Study on the Program Development of Fatigue Test (피로시험용 프로그램 개발에 관한 연구)

  • 이종선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.275-280
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    • 1999
  • This study is object to program development of fatigue test for universal testing machine. Fatigue program is consist of test simulation, data analysis and print report by control fatigue testing program which expansively applies tension-compression tests with using oil pressure mechanism by Visual Basic software running under windows 98.

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Eddy Current Testing for Radiator Tubes Surrounded by Cooling Fins

  • Nagata, Shoichiro;Tsubusa, Yoshiaki;Enokizono, Masato
    • Journal of Magnetics
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    • v.16 no.3
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    • pp.276-280
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    • 2011
  • This paper presents a non-destructive evaluation study on a radiator with cooling fins as a complex shaped specimen. Radiator structures are used in various heat exchangers, such as automobiles, air conditioners and refrigerators. An eddy current testing method, namely multi-frequency excitation and spectrogram method (MFES), was employed to detect a defect on the radiator tube surrounded by cooling fins. Overall, experimental results suggested that the influence of cooling fin is not as noticeable as that of the defect signals.

Static Compressive Strength of Thick Unidirectional Carbon Fiber - Epoxy Laminate (두꺼운 일방향 탄소섬유-에폭시 적층판의 정적 압축 강도 연구)

  • Lee, J.;Soutis, C.;Gong, Chang-Deok
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.61-65
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    • 2005
  • Existing test methods for thick-section specimens ( 4mm) have not provided precise compressive properties to date for the analysis and design of thick structure. A survey of the failure behaviour of such thick specimens revealed that the failure initiated at the top corner of the specimen and propagated down and across the width of the specimen as premature failure, not typically reported for thin compression specimens. In the current study, the premature failure was successfully avoided during compressive testing and the failure mode was quite similar regardless of increasing specimen thickness and specimen volume. Failure mode was similar regardless of increasing specimen thickness and specimen volume, i.e. brooming failure mode combined with longitudinal splitting, interlaminar cracking, fibre breakage and kinkband formation (fibre microbuckling). Nevertheless, average failure strengths of the specimens decreased with increasing specimen thicnkiness from 2mm to 8mm with the T800/924C system (36% strength reduction) and specimen volumes from scaling factor I to scaling factor 4 with the IM7/8552 system (46% strength reduction). It was revealed from the literature$^{11}$ that the thickness effect and scaling effect arc caused by manufacturing defects such as void content and fibre waviness.

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Effects of Grain Size on the Fatigue Properties in Cold-Expanded Austenitic HNSs

  • Shin, Jong-Ho;Kim, Young-Deak;Lee, Jong-Wook
    • Metals and materials international
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    • v.24 no.6
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    • pp.1412-1421
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    • 2018
  • Cold-expanded austenitic high nitrogen steel (HNS) was subjected to investigate the effects of grain size on the stress-controlled high cycle fatigue (HCF) as well as the strain-controlled low cycle fatigue (LCF) properties. The austenitic HNSs with two different grain sizes (160 and $292{\mu}m$) were fabricated by the different hot forging strain. The fine-grained (FG) specimen exhibited longer LCF life and higher HCF limit than those of the coarse-grained (CG) specimen. Fatigue crack growth testing showed that crack propagation rate in the FG specimen was the same as that in the CG specimen, implying that crack propagation rate did not affect the discrepancy of LCF life and HCF limit between two cold-expanded HNSs. Therefore, it was estimated that superior LCF and HCF properties in the FG specimen resulted from the retardation of the fatigue crack initiation as compared with the CG specimen. Transmission electron microscopy showed that the effective grain size including twin boundaries are much finer in the FG specimen than that in the CG specimen, which can give favorable contributions to strengthening.

An Experimental Study on the Characteristics of Fiber-Reinforced Concrete Beam Without Shear Reinforcement (전단보강근이 없는 섬유보강 철근콘크리트 보의 특성에 관한 실험적 연구)

  • Kim, Jeong-Sup;Go, Song-Kyoon;Choi, Jin-Seok
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.3
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    • pp.83-90
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    • 2003
  • This study examines the material characteristics of fibers and their influences on reinforced concrete through the tests of reinforced concrete by the types of fibers including non-reinforced, steel, polypropylene and cellulose fibers and the test of compressive strength and reinforced concrete beam without shear reinforcement and consequently it obtains the following conclusions. As a result of conducting compressive strength by the types of specimens, fiber reinforced specimen with the highest compressive strength value at 28 days of age was cellulose fiber reinforced specimen as 280.4kgf/$\textrm{cm}^2$ and steel fiber specimen had the highest compressive strength of 250.7kgf/$\textrm{cm}^2$ at 180 days of age. In case of non-reinforced specimen, its compressive strength was 277.4kgf/$\textrm{cm}^2$ at 28 days of age and 273.1kgf/$\textrm{cm}^2$ at 180 days of age. Comparing the compressive strength of non-reinforced specimen to that fiber reinforced specimen showed that the compressive strength of fiber reinforced specimen was lower in the passage of age and the results of this experiment showed no effects of fiber reinforcement. As a result of testing reinforced concrete beam without shear reinforcement, ductility factors of specimens were 4.67 for non-reinforced specimen, 8.18 for steel fiber reinforced specimen, 6.20 for polypropylene fiber reinforced specimen and 5.49 for cellulose reinforced specimen, and it is found that steel fiber reinforced specimen was highest. When non-reinforced specimen and steel fiber reinforced specimen were compared, steel fiber reinforced specimen had higher ductility factor of about 75.2% than that of non-reinforced specimen.

Data Reduction and Analysis Technique for the Resonant Column Testing by Its Theoretical Modeling (공진주 실험의 이론적 모델링에 의한 자료분석 및 해석기법의 제안)

  • 조성호;황선근;강태호;권병성
    • Proceedings of the Korean Geotechical Society Conference
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    • 2003.03a
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    • pp.291-298
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    • 2003
  • The resonant column testing is a laboratory testing method to determine the shear modulus and the material damping factor of soils. The method has been widely used for many applications and its importance has been increased. Since the establishment of the testing method in 1963, the low-technology electronic devices for testing and data acquisition have limited the measurement to the amplitude of the linear spectrum. The limitations of the testing method were also attributed to the assumption of the linear-elastic material in the theory of the resonant column testing and to the use of the wave equation for the dynamic response of the specimen. For the better theoretical formulation of the resonant column testing, this study derived the equation of motion and provided its solution. This study also proposed the improved data reduction and analysis method for the resonant column testing, based on the advanced data acquisition system and the proposed theoretical solution for the resonant column testing system. For the verification of the proposed data reduction and analysis method, the numerical simulation of the resonant column testing was performed by the finite element analysis. Also, a series of resonant column testing were peformed for Joomunjin sand, which verified the feasibility, of the proposed method and showed the limitations of the conventional data reduction and analysis method.

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Testing Equipments for the Evaluation of Dynamic Tensile characteristics and the Crashworthiness of Auto-body Members (차체용 부재의 동적 인장 특성 및 충돌 특성 평가를 위한 시험장비 개발)

  • Huh, H.;Kim, S.B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.21-24
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    • 2007
  • This paper deals with introduction of testing equipments for the evaluation of dynamic tensile characteristics of auto-body steel sheets and the crashworthiness of auto-body members. The servo-hydraulic high speed material testing machine was developed for tensile tests at the intermediate strain rate to obtain the tensile material properties at the strain rate under 500/sec. The split Hopkinson bar apparatus using the elastic wave was developed for dynamic material characteristics at the high strain rate ranged from 1,000 to 10,000/sec. The servo-hydraulic high speed crash testing machine is the equipment for the evaluation of the collapse load and crashworthiness of auto-body members. High speed carrying truck crashes to specimen with the maximum velocity of 17 m/sec.

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Residual Stress Measurement of Flat Welded Specimen by Electronic Speckle Pattern Interferometry (전자처리스페클패턴 간섭법을 이용한 평판 용접시험편의 잔류응력 측정)

  • Chang, Ho-Seob;Kim, Dong-Soo;Jung, Hyun-Chul;Kim, Kyung-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.149-154
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    • 2012
  • The size and distribution of welding residual stress and welding deformation in welding structures have an effect on various sorts of damage like brittle failure, fatigue failure and stress corrosion cracking. So, research for this problem is necessary continuously. In this study, non-destructive technique using laser electronic speckle pattern interferometry, plate of welding specimen according to the external load on the entire behavior of residual stress are presented measurement techniques. Once, welding specimen force tensile loading, using electronic speckle pattern interferometry is measured. welding specimen of base metal and weld zone measure strain from measured result, this using measure elastic modulus. In this study, electronic speckle pattern interferometry use weld zone and base metal parts of the strain differences using were presented in residual stress calculated value, This residual stress value were calculated by numerical calculation. Consequently, weld zone of modulus high approximately 3.7 fold beside base metal and this measured approximately 8.46 MPa.