• 제목/요약/키워드: Solvent casting

검색결과 146건 처리시간 0.03초

삼차부틸알코올 기반 동결주조 공정을 이용한 PMMA 첨가 다공질 수산화아파타이트 지지체의 제조 및 특성 평가 (Fabrication and characterization of porous hydroxyapatite scaffolds with PMMA addition using tertiary-butyl alcohol based freeze casting method)

  • 김태림;윤석영;허진영;이치승
    • 한국결정성장학회지
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    • 제27권5호
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    • pp.235-242
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    • 2017
  • 기공 제어가 가능한 다공질 인공 지지체를 제조하기 위해 HA 분말에 기공형성제 역할을 하는 PMMA 분말을 첨가하여 TBA를 용매로 한 slurry를 합성한 후 동결주조와 소결을 거쳐 주상형 기공채널이 상호 연결되어 있는 다공질 HA 지지체를 제조하였다. PMMA 분말의 첨가량에 따른 HA 지지체의 결정구조는 XRD로 측정하였고 SEM을 통하여 지지체의 표면 및 내부 단면을 관찰하였는데, 소결과정에서 PMMA의 탈지가 지지체의 내부구조와 HA 분말의 결정성에 영향을 미치는 것으로 결과가 나타났다. 또한 지지체의 물리적 및 기계적 특성을 평가하여 기공형성제의 첨가량을 조절함으로써 기공률 및 기공 크기와 압축 강도의 제어가 가능하였다. 본 연구 결과, HA 지지체가 천연 해면골과 구조 및 특성이 유사하였으며 이를 통해 PMMA 첨가 다공질 HA 지지체가 조직공학용 인공 골지지체로서 자가골을 대체하여 사용이 가능한 것으로 판단된다.

Effect of centrifugation on the structure and properties of silk sericin

  • Park, Chun Jin;Um, In Chul
    • International Journal of Industrial Entomology and Biomaterials
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    • 제33권2호
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    • pp.144-148
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    • 2016
  • Recently, silk sericin has been studied extensively for biomedical and cosmetic applications because of its unique properties, including UV resistance and wound healing ability. For use in applications, sericin is fabricated in various forms including films and gels. However, the mechanical properties of sericin are too weak. In this basic study on improving the mechanical properties of sericin, a silk sericin aqueous solution was separated into two layers by centrifugation. The solution viscosity, molecular conformation, and mechanical properties of each separation layer of the sericin were examined. Sericin from the lower layer had a higher solution viscosity and film mechanical properties (strength and strain) than that from the upper layer, implying that sericin from the lower layer had a higher molecular weight than that from the upper layer. The molecular conformation of the sericin films varied depending on the casting solvent. In aqueous solution, the sericin film from the lower layer showed a ${\beta}$-sheet conformation, whereas that from the upper layer displayed a random coil conformation. All the sericin films showed a highly ${\beta}$-sheet-crystallized state when cast in formic acid, regardless of the separation layer.

Reactive modification of PVC membranes for the improved performance

  • Jhaveri, Jainesh H.;Patel, Chetan M.;Murthy, Z.V.P.
    • Membrane and Water Treatment
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    • 제9권6호
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    • pp.385-392
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    • 2018
  • Poly vinyl chloride (PVC) was chemically modified, and used for ultrafiltration to analyze the performance. Non-solvent induced phase separation (NIPS) method was used to prepare membranes. The neat PVC membrane was casted and used as a control membrane. Modified membrane was prepared by reacting PVC with ethanolamine (EA) in the casting solution (labeled as CM-PVC). Pure water permeability (PWP) was evaluated by measuring pure water flux. Humic acid was used as model foulant solute to analyze flux and rejection ability of membranes. Flux and rejection data of neat and modified membranes were compared to prove the improvement in the filtration performance. The experimental results showed that for PVC and CM-PVC, PWP was calculated to be ~64 and ${\sim}143L/m^2{\cdot}h$, respectively, and the rejection of humic acid was found to be 98% and 100%, respectively. TGA was carried out to analyze the effect of chemical modification on the thermal stability of polymer. FT-IR analysis was another characterization technique used for the comparative study.

금속분말 사출성형 제품의 공정능력분석에 관한 연구 (A Study on the Process Capability Analysis of MIM Product)

  • 최병기;이동길;최병희
    • 한국생산제조학회지
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    • 제19권1호
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    • pp.57-64
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    • 2010
  • Metal Injection Molding (MIM) is attractive because it produces consistent, complex-geometry components for high-volume, high-strength, and high-performance applications. Also MIM using in optical communication field, display field, and semi-conductor field is a cost-effective alternative to metal machining or investment casting parts. It offers tremendous single-step parts consolidation potential and design flexibility. The objective of this paper is to study the suitability of design, flow analysis, debinding and sinterin processes, and capability analysis. The suitable injection conditions were 0.5~1.5 second filling time, 11.0~12.5 MPa injection pressure derived from flow analysis. The gravity of the product is measured after debinding an sintering. The maximum and minimum gravity levels are 7.5939 and 7.5097. the average and standard deviation are 7.5579 and 0.0122; when converted into density, the figure stands at 98.154%. According to an analysis of overall capacity, PPM total, which refers to defect per million opportunities(DPMO), stands at 166,066.3 Z.Bench-the sum of defect rates exceeding the actual lowest and highest limits-is 0.97, which translates into the good quality rate of around 88.4% and the sigma level of 2.47.

Preparation, structure, and properties of cellulose nanofibril/silk sericin composite film

  • Jang, Mi Jin;Park, Byung-Dae;Kweon, HaeYong;Jo, You-Young;Um, In Chul
    • International Journal of Industrial Entomology and Biomaterials
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    • 제31권1호
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    • pp.1-6
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    • 2015
  • Recently, sericin has attracted increasing attention in biomedical and cosmetic research because of its useful properties including acceleration of wound healing, improvement of cell attachment, and inhibition of ultraviolet-B induced apoptosis. However, sericin films have poor mechanical properties, which restricts the application to those fields. In this study, cellulose nanofibril (CNF)/sericin composite films were fabricated by solvent casting, and the effects of ultrasonication time and CNF content on the solution turbidity, molecular conformation, and film mechanical properties of sericin film were examined. As the ultrasonication time increased, the turbidity of the CNF/sericin suspension decreased. Conversely, as the CNF content increased, the turbidity increased. However, ${\beta}$-sheet crystallization and mechanical properties remained almost unchanged by varying the ultrasonication time and CNF content, indicating that CNF is not effective to improve the mechanical properties of sericin films.

비수계 테잎성형공정의 유기공정변수의 변화에 따른 티탄산바륨-붕규산염유리계 현탁액의 분산안정성 (Effect of Organic Processing Parameters in Non-aqueous Tape-casting on Dispersion Stability of Barium Titanate-Borosilicate Glass Based Suspensions)

  • 여정구;최성철
    • 한국재료학회지
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    • 제13권11호
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    • pp.725-731
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    • 2003
  • The effect of organic processing parameters on the dispersion stability of the BaTiO$_3$-based dielectric particles and borosilicate glass particulate suspensions was investigated in a system where organic solvents, dispersant, binder and modifier were used as processing additives in a low temperature cofired ceramic fabrication processes. Two- and three-component organic solvents were used to disperse ceramic particles and it was found the better stability in the particulate suspension prepared in a bi-solvent, which was consists of toluene and ethanol in a non-azeotropic composition. The addition amount of organic additives had a great impact on dispersion in the present investigation. The flow curves of the suspensions prepared with binder and modifier were fitted according to the power-law equation, which indicates that the internal structure of the suspension could be disturbed under the applied shear stress. Finally, the LTCC green tapes were successfully tape-cast based upon the optimum formulation of LTCC suspension and its microstructure was compared with that of the hard-agglomerates.

폴리카프로락톤 매트릭스로부터 세파드록실의 방출에 미치는 BSA의 영향 (The Effect of BSA on the Release of Cefadroxil from a Polycaprolactone Matrix)

  • 김승렬;정연진;김영미;이치호;김대덕
    • Journal of Pharmaceutical Investigation
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    • 제34권5호
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    • pp.363-368
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    • 2004
  • In order to investigate the effect of bovine serum albumin (BSA), as a pore former, on the controlled release of an antibiotic from a biodegradable polymeric device, polycaprolactone (PCL)-cefadroxil matrices were prepared by the solvent casting method. The amount of cefadroxil released from various formulations at $37^{\circ}C$ was measured by HPLC. The duration of antimicrobial activity of matrices against S. aureus was evaluated by measuring the diameters of the inhibition zone. The morphology of the matrices was investigated by scanning electron microscopy (SEM). The release rate and extent of cefadroxil from PCL matrix increased as the loading dose and particle size of BSA/cefadroxil mixture powder increased. Cefadroxil released from the matrix exhibited antibacterial activity for up to 4 days. SEM of the cross-section of matrix showed the typical channel formation after 3 days of release study. Thus, a biodegradable polymeric matrix loaded with antibiotic/BSA mixture can effectively prevent bacterial infection on its surface, thereby bringing about an enhancement of biocompatibility of biomaterials.

Influence of Sample Preparation on Thermogravimetric Analysis of Poly(Ethylene-co-Vinyl Acetate)

  • Lee, Sang-jin;Choi, Sung-Seen
    • Elastomers and Composites
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    • 제51권3호
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    • pp.206-211
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    • 2016
  • Experimental error sources for thermogravimetric analysis (TGA) of poly(ethylene-co-vinyl acetate) (EVA) were investigated and sample preparation method to reduce the experimental error was suggested. Maximum dissociation temperatures of EVA for the first and second dissociation reactions ($T_{m1}$ and $T_{m2}$, respectively) were measured. By decreasing the weight of raw EVA, the $T_{m1}$ increased but the the $T_{m2}$ decreased. When weight of the raw EVA was over 10 mg, the TGA curve showed abnormal behaviors. The abnormal TG behaviors were explained by gathering and instantaneous evaporation of acetic acid formed by deacetylation of the VA unit. When TGA analysis of EVA was performed using untreated (raw) EVA, the experimental errors were about 1%. In order to eliminate the abnormal TG behaviors and to reduce the experimental errors, EVA film made by solvent casting was used. For the treated EVA (EVA film), the abnormal TG behaviors did not appear, the $T_{m1}$ decreased by about $2^{\circ}C$ but the $T_{m2}$ increased by about $6^{\circ}C$, and the experimental errors were reduced by 0.5%.

나노템플레이트 표면처리를 통한 나노패턴이 형성된 PDMS 탄성 스탬프 몰드 제작 (Fabrication of Nanopatterned PDMS Elastic Stamp Mold Using Surface Treatment of Nanotemplate)

  • 박용민;서상현;서영호;김병희
    • 한국생산제조학회지
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    • 제24권1호
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    • pp.38-42
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    • 2015
  • Polydimethylsiloxane (PDMS) is a widely used material for replicating micro-structures because of its transparency, deformability, and easy fabrication. At the nanoscale, however, it is hard to fill a nanohole template with uncured PDMS. This paper introduces several simple methods by changing the surface energy of a nanohole template and PDMS elastomer for replicating 100nm-scale structures. In the case of template, pristine anodic aluminum oxide (AAO), hydrophobically treated AAO, and hydrophillically treated AAO are used. For the surface energy change of the PDMS elastomer, a hydrophilic additive and dilution solvent are added in the PDMS prepolymer. During the molding process, a simple casting method is used for all combinations of the treated template and modified PDMS. The nanostructured PDMS surface was investigated with a scanning electron microscope after the molding process for verification.

폴리(비닐 알코올)과 N-(2-하이드록시)프로필-3-트리메틸 키토산 클로라이드 블렌드의 제조와 특성 분석 (Preparation and Characterization of the Blends of Poly(vinyl alcohol) and N-(2-hydroxy)propyl-3-trimethylammonium Chitosan Chloride)

  • 김영호;최재원;이은영
    • 폴리머
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    • 제27권5호
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    • pp.405-412
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    • 2003
  • 수용성 고분자인 폴리(비닐 알코올) (PVA)과 키토산에 제 4급 암모늄염을 도입하여 합성한 수용성 키토산 유도체인 N-(2-하이드록시)프로필-3-트리메틸 키토산 클로라이드 (HTCC)를 수용액 상태로 하여 용액 블렌딩하고 이를 캐스팅하여 PVA/HTCC 블렌드 필름을 제조한 후 두 고분자 사이의 혼화성과 블렌드 필름의 특성을 FT-IR, DSC, DMA 및 TGA를 사용하여 검토하였다. HTCC 함량을 50%까지 변화시킨 본 연구의 혼합 범위에서 블렌드 필름들은 모두 투명한 상태를 나타내었으며, T$_{g}$와 T$_{m}$ 이 하나로 나타나 두 고분자 사이에 혼화성이 있음을 확인하였다. 또, HTCC의 우수한 항미생물성 때문에 HTCC가 1%만 포함되더라도 블렌드 필름은 우수한 항미생물성을 나타내었다.