• 제목/요약/키워드: Solidification.

검색결과 1,327건 처리시간 0.023초

용탕단조시 Al-4.5%Cu합금의 조직예측 (Modeling of Microstructural Evolution in Squeeze Casting of an Al-4.5wt%Cu Alloy)

  • 조인성;홍준표;이호인
    • 한국주조공학회지
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    • 제16권6호
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    • pp.550-555
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    • 1996
  • A stochastic model, based on the coupling of the finite volume(FV) method for macroscopic heat flow calculation and a two-dimensional cellular automaton(CA) model for treating microstructural evolution was applied-for the prediction of microstructural evolution in squeeze casting. The interfacial heat transfer coefficient at the casting/die interface was evaluated as a function of time using an inverse problem method in order to provide a quantitative simulation of solidification sequences under high pressure. The effects of casting process variables on the formation of solidification grain structures and on the columnar to equiaxed transition of an Al-4.5wt%Cu alloy in squeeze casting were investigated. The calculated solidification grain structures were in good agreement with those obtained experimentally.

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Al-Si/$SiC_p$ 복합재료에서 SiC의 편석에 미치는 응고 조건의 영향 (Influence of Solidification Condition on the Segregation of SiC Particles in the Al-Si/$SiC_p$ Composites)

  • 김종찬;권혁무
    • 한국주조공학회지
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    • 제17권2호
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    • pp.180-187
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    • 1997
  • The influence of solidification condition on the segregation of SiC particles in the $Al-xSi/6wt%SiC_p$(x: 6, 10, 14, 18${\cdot}$wt%) composites was investigated in the study. The results are as follows: 1) During the counter-gravity unidirectional solidification of $Al-Si/SiC_p$ composites melt, most of the SiC particles are pushed to the top of the casting. 2) The SiC particles pushing in the $Al-Si/SiC_p$ composite melts are not observed, when the interface velocity of melts increases more than 1.41 ${\mu}m/sec$. 3) The SiC particles are entrapped in the interdendrite regions, when the sizes of SiC particles in the $Al-Si/SiC_p$ composites are large than ${\varphi}22{\mu}m$.

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유체 유동을 동반한 다핵 수치상결정의 미세구조성장에 대한 수치해석적 연구 (Numerical Simulation of Dendritic Growth of the Multiple Seeds with Fluid Flow)

  • 윤익로;신승원
    • 대한기계학회논문집B
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    • 제33권7호
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    • pp.469-476
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    • 2009
  • Most material of engineering interest undergoes solidification process from liquid state. Identifying the underlying mechanism during solidification process is essential to determine the microstructure of material thus the physical properties of final product. In this paper, effect of fluid convection on the dendrite solidification morphology is studied using Level Contour Reconstruction Method. Sharp interface technique is used to implement correct boundary condition for moving solid interface. The results showed good agreement with exact boundary integral solution and compared well with other numerical techniques. Effects of Peclet number and undercooling on growth of dendrite tip of both single and multiple seeds have been also investigated.

Temperature Gradient Estimation of Floating Zone Furnace by Mean Lamellar Spacing Measurement in DS-processed TiAl Alloys

  • Jung, I.S.;Park, Jong-Moon;Wee, D.M.;Oh, Myung-Hoon
    • 열처리공학회지
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    • 제28권2호
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    • pp.82-86
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    • 2015
  • In this study, the temperature gradient of a floating zone (FZ) apparatus, which is very difficult to directly measure, could be estimated by using the relationships between the lamellar spacing of directionally solidified TiAl alloys and the solidification rate, It was found that the calculated temperature gradient of the FZ apparatus was much higher, and almost ten times higher than that of a Bridgman type directional solidification apparatus.

Ti과 Nb에 의한 HSS 작업롤재의 미세조직 제어 (Microstructural Control of High Speed Steel Roll Material with Titanium and Niobium)

  • 김진수;김동규;최진원;이희춘
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.262-271
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    • 1999
  • This work was intended to modify the solidification structure of high speed steel roll material for hot strip mill, by the introduction of alloying elements designed to form primary carbide dispersions via melt treatment procedure. Solidification structure was modified by the melt treatment with titanium and distribution. This modifying effect could be attributed to the fact that the nuclie formed at high temperature upon inoculation induce the formation of fine equiaxed grain and primary carbide during solification, which is also likely to be responsible for the fact that TiC acts as effective nuclie for primary VC solidification.

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연속 주편의 응고와 벌징해석에 관한 연구 (Study for Solidification and Bulging of the Continuous Casting Slab)

  • 조종래
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 춘계학술대회논문집
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    • pp.30-34
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    • 2000
  • In this paper we analyzed bulging condition which affect the quality of continuous casting steel by using the numerical analytic method. First solidification analyses are performed for each cooling zones. Solidification analysis are carried out by one-dimensuional finite difference method. The bulging deformation of cast slab has been calculated with a two-dimensional elasto-plastic and creep finite element model. The adequacy of the model has been checked against the experimental results. From this study the effects of the process variables such as casting speed cooling condition roll pitch are examined. The results from these analyses would be able to apply to the design of continuous casting process.

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Al-Cu 합금의 GTA 용접에서 중력에 따른 미세조직 거동에 관한 연구 (Gravitational effects on the microstructural evolution of GTA welds in an Al-Cu alloy)

  • 강남현
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.176-178
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    • 2004
  • Gas tungsten arc welds on Al-4 wt% Cu alloys were investigated to determine effects of gravitational orientation on the weld solidification behavior. Outward convection flows in the parallel-down weld might be inhibited because of its reverse direction with respect to the gravity vector. This resulted in abnormal 'S' shape of the trailing s-1 interface and the solidification rate (Vs), which was receded toward the weld pool center. Significant influence of gravitational orientation resulted in the variation on the weld pool shape associated with convection flows, which in turn affected solidification orientation/morphology and the primary dendrite spacing(λ$_1$).

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오스테나이트계 내열 스테인리스강의 용접성 평가에 관한 연구 (The Study on Evaluation of Weldability of Austenitic Heat Resistant Stainless Steel)

  • 변경일;지병하;정호신
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.236-239
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    • 2000
  • It is important to evaluate austenitic heat resistant stainless steel because of low weldability of austenitic heat resistant stainless steel containing high Si. This study took varestraint test for evaluation of solidification cracking sensitivity and Erichsen test for evaluation of weld metal ductility. As a result of tests, solidification crack sensitivity increased with adding $N_2$ to shielding gas, and W had detrimental effect on crack resistance, but Ce had beneficial effect on crack resistance. Under same heat input, ductility of weld metal increased with welding speed.

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주형/주물 접촉면에서의 접촉열저항을 고려한 상변화문제에 관한 연구 (Numerical Analysis for Stefan Problem in Mold-Casting with Air-Gap Resistance)

  • 여문수;손병진;이관수
    • 대한기계학회논문집
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    • 제16권2호
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    • pp.348-355
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    • 1992
  • Casting structures and properties are determined by the solidification speed in the metal mold. The heat transfer characteristics of the interface between the mold and the casting is one of the major factors that control the solidification speed. According to Sully's research, the thermal resistance exists due to the air-gap formation at the mold-casting interface during the freezing process and the interface heat transfer coefficient is used to describe the degree of it. In this study, one-dimensional Stefan problem with air-gap resistance in the cylindrical geometry is considered and heat transfer characteristics is numerically examined. The temperature distribution and solidification speed are obtained by using the modified variable time step method. And the effects of the major parameters such as mold geometry, thermal conductivity, heat transfer coefficient and initial temperature of casting on the thermal characteristics are investigated.

상향식 연속주조법에 의한 Al-Cr 및 Al-Ti 2원계 포정합금의 결정성장 (Crystal Growth of Al-Cr and Al-Ti Peritectic Alloys by the Upward Continuous Casting Proces)

  • 백승일;최정철;신현진;홍준표
    • 한국주조공학회지
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    • 제12권3호
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    • pp.203-209
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    • 1992
  • Directional solidification of Al-Ti peritetic alloys was carried out using Upward Continuous Casting Process. The morphology of a solid-liquid interface and solidification microstructures were investigated under various crystal growing conditions. The experimental results were compared with those attained by the Bridgman method. The cell spacing of the Al-Ti peritetic alloys and the primary dendrite arm spacing of the Al-Ti peritetic alloys decreased with an increase in pulling speed. The primary ${\beta}$ phase of the Al-Cr and Al-Ti peritectic alloys did not appear in solidification microstructures because of the depleted solute contents in the melt ahead of the solid-liquid interface.

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