• 대한기계학회논문집
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• 제19권4호
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• pp.1095-1101
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• 1995

Numerical analysis of vertical solidification process allowing solid-liquid density change is performed by a hybrid method between a winite volume method (FVM) and a finite element method (FEM). The investigation focuses on the influence of solid-liquid density change and cooling rates on the motion of solid-liquid interface, solidified mass fraction, temperatures and thermal stresses in the solid region. Due to the density change of pure aluminium, solid-liquid interface moves more slowly but the solidified mass fraction is larger. The cooling rate of the wall is shown to have a significant influence on the phase change heat transfer and thermal stresses, while the density change has a small influence on the motion of the interface, solidified mass fraction, temperature distributions and thermal stresses. As the cooling rate increases, the thermal stresses become higher at the early stage of a solidification process, but it has small influence on the final stresses as the steady state is reached.

• 한국주조공학회지
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• 제9권1호
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• pp.67-72
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• 1989

Solidification analysis was conducted on large steel castings and ingots by a modified finite difference method. Auto-mesh generation system was developed for improving the application of the computer analysis system to casting disign. Combined use of the prediction parameters, solidification time and temperature gradient, and an auxiliary parameter, shrinkage potential, were used to predict the formation of shrinkage defects. Several examples on the prediction of shrinkage cavity by this method were campared with the experimental reslts. It was found that a quantitative design of large steel castings and ingots can be made by the computer aided analysis of solidification process.

• 한국주조공학회지
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• 제10권6호
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• pp.509-519
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• 1990

A Solidification of the aluminum was studied under the condition of the forced liquid convection. The Al melt was stirred by a highly rotating carbon bar on whose surface the solidified Al was nucleated. The Al was refined by partial solidification and the solute distributions were rationalized through the estimation of the solidification rate which is based on the heat transfer calculation of the process. The microstructure-morphological change of the specimens was also showed.

• 한국주조공학회지
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• 제18권6호
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• pp.578-585
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• 1998

A multi-purpose code MAGMA was employed for mold design and process control in producing Al wheel by lowpressure die casting. Three-dimensional solid modeling was followed by mesh generation of casting and molds(top, bottom and side). The simulation of stability of casting cycle time, mold filling simulation with pressure variation from P1 to P2, solidification simulation by solidification time and feeding criteria, and temperature distribution of molds during processes were studied in this research. The thermal stability of molds was attained after 5 cycles when molds were preheated at $400^{\circ}C$. The pressure increase from P1 to P2 for mold filling was evaluated as slightly higher, and 6 seconds were taken for the mold filling. The cycle time was believed to be designed properly judged from the solidification time of casting and open/close time of molds.

• 한국재료학회지
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• 제10권1호
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• pp.3-6
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• 2000

지상에서는 과편정 합금의 응고시 일반적으로 조성과 밀도가 크게 다른 두 액상의 분리가 일어난다. 이외에 선택적 젖음성과 합체와 같은 인자들이 과편정 합금의 일방향응고시에 균일한 결정 성장을 어렵게 만든다. 그래서 이러한 불균일성을 제거하는 여러 가지 응고 방법들을 검토하고 일방향 응고와 더불어 초음파 에너지를 이용한 새로운 실험 결과를 제시하였다. 20kHz의 초음파를 진폭 및 합금 조성과 같은 변수들을 변화시켜 투명한 유기 과편정 Succinonitrile-Glycerol계에 적용하여 균일한 응고 조직을 얻었다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 춘계학술대회 논문집
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• pp.597-601
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• 1997

The technology of Semi-Solid Forging(SSF) has been actively developed to fabricate near-net shape products using light and hardly formable materials. Generally, the SSF process is composed of slug heating,forming,compression holding and ejecting step. After forming step in SSF, the slug is comperssed during a certain holding time in order to be completely filled in the die cavity and be accelerated in solidification rate. This paper presents the analysis of temperature,solid fraction and shrinkage at compression holding step for a cylindrical slug,then predicts the solidification time to obtain the final shaped part. Enthalpy-based finite element analysis is performed to solve the heat transfer problem considering phase change in solidification.

• 대한기계학회논문집B
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• 제26권11호
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• pp.1597-1604
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• 2002

In this study, numerical investigation has been performed on the impingement, spreading and solidification of a coating material droplet impacting onto a solid substrate in the thermal spray process. The numerical model is validated through the comparison of the present numerical result with experimental data fer the flat substrate without surface defects. An analysis of deposition formation on the non-polished substrate with surface defects is also performed. The parametric study is conducted with various surface defect sizes and shapes to examine the effect of surface defects on the impact and solidification of the liquid droplet on the substrate.

• 대한기계학회논문집
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• 제18권4호
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• pp.1009-1018
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• 1994

An attempt is made to develop a kind of hybrid numerical method for computations of the thermal stresses during a solidification process. In this algorithm, the phase-change heat transfer analysis is perrformed by a finite volume method(FVM) and the thermal stress analysis in a solidifying body by a finite element method(FEM). The temperatures at the grid points calculated in the heat transfer analysis are transferred to those of gauss points in elements by a bi-cubic surface patch technique for the thermal stress analysis. A hyperbolic-sine constitutive law is used to prescribe the inelastic strain rate of material. Results for the unidirectional solidification process of a pure aluminum are compared with those of others and shows good agreement.

• 대한기계학회논문집B
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• 제20권12호
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• pp.3926-3937
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• 1996

In recent years there has been increased interest in the continuum model associated with the solidification of binary mixtures. A review of the literature, however, shows that the model verification was not sufficient or only qualitative. Present work is conducted for the reassessment of continuum model on the solidification problems of binary mixtures widely used for model validation. In spite of using the same continuum model, the results do not agree well with those of Incropera and co-workers which are benchmark problems typically used for validation of binary mixture solidification. Inferring from the agreement of present results with the analytic, experimental and other model's numerical results, this discrepancy seems to be caused by numerical errors in applying continuum model developed by Incropera and co-workers, not by the model itself. Careful examination should be preceded before selecting validation problems.

• 대한기계학회논문집B
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• 제25권10호
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• pp.1337-1345
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• 2001

Numerical investigation is made to study the effects of thermosolutal convection on the formation of macrosegregation in a Pb-Sn alloy solidification process in a two dimensional confined rectangluar mold. The basic equations are sovled using the Contrinum Model theory with the SIMPE algorithm during the solidification process. In addition, to track the liquid-solid interface with time variations, the moving boundary condition was adopted and moving irregular interface shapes were treated with the time-dependent, boundary-fitted coordinate system. As the temperature reduces from the liquidus to the solidus, the liquid concentration of Sn, the lighter constituent, increases. Then the buoyancy-driven flow due to temperature and liquid composition gradients occurs in the mushy region and forms the complicated macrosegregation maps. belated to this phenomena, effects on the macrosegregation formation depending on the cooling condition and gravity values are examined.