• Title/Summary/Keyword: Solenoid Core

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Hybrid design method for air-core solenoid with axial homogeneity

  • Huang, Li;Lee, Sangjin;Choi, Sukjin
    • Progress in Superconductivity and Cryogenics
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    • v.18 no.1
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    • pp.50-54
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    • 2016
  • In this paper, a hybrid method is proposed to design an air-core superconducting solenoid system for 6 T axial uniform magnetic field using Niobium Titanium (NbTi) superconducting wire. In order to minimize the volume of conductor, the hybrid optimization method including a linear programming and a nonlinear programming was adopted. The feasible space of solenoid is divided by several grids and the magnetic field at target point is approximated by the sum of magnetic field generated by an ideal current loop at the center of each grid. Using the linear programming, a global optimal current distribution in the feasible space can be indicated by non-zero current grids. Furthermore the clusters of the non-zero current grids also give the information of probable solenoids in the feasible space, such as the number, the shape, and so on. Applying these probable solenoids as the initial model, the final practical configuration of solenoids with integer layers can be obtained by the nonlinear programming. The design result illustrates the efficiency and the flexibility of the hybrid method. And this method can also be used for the magnet design which is required the high homogeneity within several ppm (parts per million).

Characteristics Analysis of the Solenoid Valve for Exhaust Brake (배기 브레이크용 솔레노이드 밸브의 특성 해석)

  • 윤소남;함영복
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.190-195
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    • 2004
  • An exhaust brake system is composed of a gate valve, a pneumatic cylinder and an on-off solenoid valve. An on-off solenoid valve which is a key component of the exhaust brake system ought to have characteristics such as high reliability and long life for reducing the foot brake and tires damage, and for driver's fatigue relief of middle/large size vehicles running a long distance. In this paper, an on-off solenoid valve which is used for vehicle brake system was studied. For the performance evaluation of the on-off solenoid, electromagnetic characteristics and dynamic characteristics are analyzed. On the basic study for the performance improvement of exhaust brake system, pneumatic circuit and pneumatic valve of on-off solenoid type were suggested and the performance of pneumatic valve through the test procedure was evaluated.

Development of Solenoid Valve for the Exhaust Brake of Diesel Engines (디젤차량 배기 브레이크용 솔레노이드 밸브의 개발)

  • Yun, S.N.;Ham, Y.B.;Jo, J.D.;Ryu, B.S.
    • Journal of Power System Engineering
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    • v.7 no.4
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    • pp.19-24
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    • 2003
  • Exhaust brake system for Diesel engines is composed of gate valve, pneumatic cylinder and exhaust brake valve with on-off solenoid. Exhaust brake valve which is core component of exhaust brake system should have characteristics such as high reliability and long life. In this paper. exhaust brake valve with on-off solenoid which is used for vehicle brake system was studied. For the performance evaluation of on-off solenoid, electromagnetic characteristics and dynamic characteristics are analyzed. As a basic study for the performance improvement of exhaust brake system, pneumatic circuit and pneumatic valve with on-off solenoid were suggested and the performance of the pneumatic valve was evaluated through tests.

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Empirical Design of an On and Off Type Solenoid Actuator For Valve Operation

  • Sung, Baek-Ju;Lee, Eun-Woong;Kim, Hyoung-Eui
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.4B no.2
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    • pp.39-46
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    • 2004
  • Modern users demand that the on and off type solenoid actuator should be smaller, lighter in weight, lower in consumption power, and higher in response time. The complete design satisfying such requirements can be achieved when electromagnetic theories and empirical knowledge are combined. This paper presents various types of empirical coefficients essentially needed for optimal design of a solenoid actuator. The values of these empirical coefficients are obtained through extensive experiments over a great length of time for various kinds of solenoid actuators. We have developed a design program that is composed by combination of governing equations and empirical coefficients, and have also manufactured a prototype solenoid actuator based on the final results of the design program. The propriety of the design program and empirical coefficients have been proven by experiments.

A study on the PWM type High Speed Electromagnet (PWM 방식 고속 전자석에 관한 연구)

  • Song, Chang-Seop;Yang, Hae-Jeong;Song, Sung-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.6
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    • pp.127-135
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    • 1994
  • This paper is concerned about a high speed electromagnet of Pressure control solenoid valve. Solenoid valve is controlled by means of Pulse width modulation. The magnetostatic field problem on a solenoid is numerically solved by the 2-D axisymmetric finite element method. And permeance method is adopted for analysing the static and dynamic property of solenoid part theoretically. In addition, in this study, experiments on solenoid part were performed in order to measure the magnetic force and plunger displacement. The numerical results coincided with the experimental results. As a result, the magnetic force has the linear relation with displacement of plunger and the primary factors on the performance of PWM type high speed electromagnet are coil resistance, plunger mass, and the length of air gap between plunger and core.

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Non-Magnetic Ring Effect for Speed Increase of Solenoid Actuator

  • Sung Baek-Ju;Lee Eun-Woong
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.4
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    • pp.317-323
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    • 2005
  • To increase the operating speed of the solenoid actuator, this paper proposed a modified model using a non-magnetic ring, which is welded on the magnetic guide tube, and also presents the characteristic equations, results of Finite Element Method (FEM) analysis for magnetic flux distribution and density in magnetic flux paths, and computer simulation results for the dynamic characteristics of plunger motion according to the stroke and time variation. As well, we proved the non-magnetic ring effect by experiments using prototypes.

A Single DOF Magnetic Levitation System using Time Delay Control and Reduced-Order Observer

  • Park, Jung-Soo;Baek, Yoon-Su
    • Journal of Mechanical Science and Technology
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    • v.16 no.12
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    • pp.1643-1651
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    • 2002
  • Magnetic levitation systems are required to have a large operating range in many applications. As one method to solve this problem, Time Delay Control (TDC) is applied to a single-axis magnetic levitation system in this paper A reduced-order observer is utilized to estimate states excluding measurable states in the control law. The system consists of a square air-core solenoid and a circular permanent magnet attached on a plastic ball. Theoretical magnetic forces of the system are obtained on the basis of the location of the magnet around the solenoid. The magnetic levitation force is obtained by the experiment, and then compared with the theoretical one. As the results of the control experiments, the nonlinear controller (TDC : 1-2 ㎜) has a larger operating range than the linear controller (PD control : 1-1.4 ㎜), and is superior to linear. control in the robustness to the modeling uncertainty and the performance of the disturbance rejection.

Design and Characteristic of the AC Solenoid Valve (AC 솔레노이드 밸브의 설계 및 특성)

  • Kim, Dong-Soo;Jeon, Yong-Sik
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3056-3061
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    • 2007
  • The technology of AC solenoid valves is now considered as a core technology in the fields of the production line of semi-conductor chips and the micro fluid chips for medical applications. And AC solenoid valves, which operate by compressed air, are characterized by high speed response, great repeatability and that the pressure on the cross sectional area of poppet is kept constant regardless of the fluctuation of the pressure exerted on the ports. In this study, AC solenoid valves that posses the high-speed responsibility and the high rate of flow have designed and analyzed through the law of equivalent magnetic circuit and Finite Element Method (FEM) respectively. In case of poppet, Flow field characteristic was analyzed by the variation of poppet and it was able to display flow field by changing the location of the poppet. Also, we verified possibility of the design through the static and dynamic pressure and the 3D distribution curve of the force by working the front poppet.

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Development of High-Performance Ultra-small Size RF Chip Inductors (고성능의 초소형 RF 칩 인덕터 개발)

  • 윤의중;천채일
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.3
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    • pp.340-347
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    • 2004
  • Ultra-small size, high-performance, solenoid-type RF chip inductors utilizing low-loss A1$_2$O$_3$ core materials were investigated. The dimensions of the RF chip inductors fabricated were 1.0mm${\times}$0.5mm${\times}$0.5mm and copper coils were used. The materials (96% A1$_2$O$_3$) and shape (I-type) of the core, the diameters (40${\mu}{\textrm}{m}$) and position (middle) of the coil, and the lengths (0.35mm) of solenoid were determined by a high-frequency structure simulator (HFSS) to maximize the performance of the inductors. The high-frequency characteristics of the inductance (L) and quality-factor (Q) of the developed inductors were measured using a RF impedance/material analyzer (E4991A with E16197A test fixture). The developed inductors exhibit an inductance of 11 to 11.3nH and a qualify factor of 22.3 to 65.7 over the frequency ranges of 250 MHz to 1.7 GHz, and show results comparable to those measured for the inductors prepared by Coilcraft$^{TM}$. The simulated data described the high-frequency data of the L and Q of the fabricated inductors well.

A study on the effect of the condition number in the magnetic field mapping of the Air-Core solenoid

  • Huang, Li;Lee, Sangjin
    • Progress in Superconductivity and Cryogenics
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    • v.17 no.2
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    • pp.31-35
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    • 2015
  • Mapping is a useful tool in the magnetic field analysis and design. In some specific research area, such as the nuclear magnetic resonance (NMR) or the magnetic resonance imaging (MRI), it is important to map the magnetic field in the interesting space with high accuracy. In this paper, an indirect mapping method in the center volume of an air-core solenoid is presented, based on the solution of the Laplace's equation for the field. Through the mathematical analysis on the mapping calculation, we know that the condition number of the matrix, generated by the measurement points, can greatly affect the error of mapping result. Two different arrangement methods of the measurement points in field mapping are described in this paper: helical cylindrical line (HCL) method and parallel cylindrical line (PCL) method. According to the condition number, the HCL method is recommended to measure the field components using one probe. As a simple example, we mapped the magnetic fields in a MRI main magnet system. Comparing the results in the different methods, it is feasible and convenient to apply the condition number to reduce the error in the field mapping calculation. Finally, some guidelines were presented for the magnetic field mapping in the center volume of the air-core solenoid.