• 제목/요약/키워드: Soldering

검색결과 391건 처리시간 0.025초

Influences of Bending Temperature on the I$_{c}$ Degradation Behavior of Bi-2223 tapes under Bending

  • Shin Hyung Seop;Dizon John Ryan C.;Katagiri Kazumune;Kuroda Tsuneo
    • 한국초전도ㆍ저온공학회논문지
    • /
    • 제7권2호
    • /
    • pp.11-15
    • /
    • 2005
  • The I$_{c}$ degradation behavior of Bi-2223 tapes bent at RT and 77K were investigated using the bending device invented by Goldacker. Test results on fixing the tape at RT and 17K showed no difference. At 17K and RT bending, the critical strain was 0.67 and 0.50$\%$, respectively, for the VAM-l tape. For the AMSC tape, it was 0.94 and 0.88$\%$, respectively. These results show that there is additional residual stress in the superconducting filaments to be bent at 17K which shifts the formation of cracks into smaller bending radii. This was proved by computational analysis based on the mixture rule of composites. For the VAM-l tape, the Ie degradation behavior using the Goldacker type device shifted to higher strain levels at about 0.5$\%$, as compared with the FRP sample holders which have a critical bending strain of about 0.24$\%$. Also, for the externally reinforced AMSC tape, Ie degradation using the Goldacker type device begins at a higher strain level, at 0.88$\%$ as compared with using FRP sample holders, at 0.74$\%$. The difference between both cases can be explained by the tensile' and thermal stresses that the tapes were subjected to during fixing (soldering) when the FRP sample holders were used.

산화아연소자의 성형공정에 따른 전기적 특성과 성능평가 (Electrical Characteristics and Performance Evaluation with Manufacturing Process of Zinc Oxide Varistors)

  • 조한구;윤한수;김석수;최인혁
    • 한국전기전자재료학회논문지
    • /
    • 제19권11호
    • /
    • pp.1061-1066
    • /
    • 2006
  • This paper presents the electrical characteristics with manufacturing process and performance evaluation of high performance zinc oxide varistors. ZnO varistors were fabricated with typical ceramic production methods with different thickness and the structural and electrical characteristics of ZnO varistors were investigated. All varistors exhibited high density, which was in the range of $5.41{\sim}5.49g/cm^3$. In the electrical properties, the reference voltage increased in the range of $4.410{\sim}5.250kV$ with increasing their thickness and the residual voltage exhibited the same trends as the reference voltage. In the long duration current impulse withstand test, E-2 and F-1 samples failed at the two and four shots of impulse current, respectively, but E-1 and F-2 samples survived 18 shots during the test. Before and after this test, the variation ratio of residual voltage of E-1 and F-2 samples were -0.34 % and 0.05 %, respectively, which were in the acceptance range of 5 %. According to the results of tests, it is thought that if the fabrication process such as insulating coating, sintering condition, and soldering method is improved, these ZnO varistors would be possible to apply to the station class arresters in the near future.

이송 모듈을 사용한 리플로우 오븐의 열유동해석 (Thermal design of reflow oven with PCB-module)

  • 정원중;권현구;조형희
    • 반도체디스플레이기술학회지
    • /
    • 제5권3호
    • /
    • pp.29-32
    • /
    • 2006
  • Because of new requirements related to the employment of SMT(Surface Mounting Technology) manufacturing and the diversity of components on high density PCB(Printed Circuit Boards), Thermal control of the reflow process is required in order to achieve acceptable yields and reliability of SMT assemblies. Accurate control of the temperature distribution during the reflow process is one of the major requirements, especially in lead-free assembly. This study has been performed for reflow process using the commercial CFD(Computational Fluid Dynamics) tool for predicting flow and temperature distributions. Porous plate was installed to prevent leakage flow which was one of the major problem of temperature uniformity in the reflow process. There is a separation region where the flow is turned. Outside wall made of porous plate is to prevent and minimize separation region for acquiring uniform temperature during operation. This paper provided design concept from CFD results of the steady state temperature distribution and flow field inside a reflow oven.

  • PDF

Sn-3.0Ag-0.5Cu 솔더링에서 플럭스 잔사가 전기화학적 마이그레이션에 미치는 영향 (Flux residue effect on the electrochemical migration of Sn-3.0Ag-0.5Cu)

  • 방정환;이창우
    • Journal of Welding and Joining
    • /
    • 제29권5호
    • /
    • pp.95-98
    • /
    • 2011
  • Recently, there is a growing tendency that fine-pitch electronic devices are increased due to higher density and very large scale integration. Finer pitch printed circuit board(PCB) is to be decrease insulation resistance between circuit patterns and electrical components, which will induce to electrical short in electronic circuit by electrochemical migration when it exposes to long term in high temperature and high humidity. In this research, the effect of soldering flux acting as an electrical carrier between conductors on electrochemical migration was investigated. The PCB pad was coated with OSP finish. Sn3.0Ag0.5Cu solder paste was printed on the PCB circuit and then the coupon was treated by reflow process. Thereby, specimen for ion migration test was fabricated. Electrochemical migration test was conducted under the condition of DC 48 V, $85^{\circ}C$, and 85 % relative humidity. Their life time could be increased about 22% by means of removal of flux. The fundamentals and mechanism of electrochemical migration was discussed depending on the existence of flux residues after reflow process.

에폭시 접착제의 경화거동 및 접합강도에 미치는 경화촉매제의 영향 (Effect of Curing Agent on the Curing Behavior and Joint Strength of Epoxy Adhesive)

  • 김민수;김해연;유세훈;김종훈;김준기
    • Journal of Welding and Joining
    • /
    • 제29권4호
    • /
    • pp.54-60
    • /
    • 2011
  • Adhesive bonding is one of the most promising joining methods which may substitute for conventional metallurgical joining processes, such as welding, brazing and soldering. Curing behavior and mechanical properties of adhesive joint are largely dependent on the curing agent including hardener and catalyst. In this study, effects of curing system on the curing behavior and single-lap shear strength of epoxy adhesive joint are investigated. Dihydrazide, anhydride and dicyandiamide(DICY) were chosen as hardener and imidazole and triphenylphosphine(TPP) were chosen as catalyst. In curing behavior, TPP showed the delay of the curing rate for DICY and ADH at $160^{\circ}C$, compared to imidazole catalyst due to the high curing onset/peak temperature. DICY seemed to be most beneficial in the joint strength for both steel and Al adherends, although the type of adherends affected the shear strength of epoxy adhesive joint.

카본열선을 사용하는 전기장판의 국부가열에 의한 화재원인 분석 (Fire Cause Analysis of Local Heating on Carbon Type Hot Wire Electric Pad)

  • 송재용;김진표;남정우;사승훈
    • 한국화재소방학회논문지
    • /
    • 제24권4호
    • /
    • pp.104-108
    • /
    • 2010
  • 본 논문은 카본열선을 사용하는 전기장판에서 발생한 전기화재에 관하여 기술하였다. 카본열선을 사용하는 전기장판은 카본 재질의 특성상 전기용접이나 납땜 등의 방법으로 접속이 불가능하며, 열선 끝단을 카본 재질의 연결부를 만들어 접속해야 한다. 이러한 과정에서 열선 사이의 불완전 접속이 발생되며, 불완전 접속부에는 접촉저항의 증가로 국부적인 발열이 발생되고, 최종적으로 화재사고로 진전된다. 본 논문에서는 카본 열선 접속부에서 불완전 접속이 형성되는 경우, 접속부에서 전기적 발열에 의해 발생되는 열선의 손상 형태를 분석하여 화재원인을 규명하였다. 이러한 분석 결과는 카본 열선을 사용하는 전기장판의 화재원인 조사의 기초 자료로 활용 가능할 것으로 기대한다.

Sn58Bi Solder Interconnection for Low-Temperature Flex-on-Flex Bonding

  • Lee, Haksun;Choi, Kwang-Seong;Eom, Yong-Sung;Bae, Hyun-Cheol;Lee, Jin Ho
    • ETRI Journal
    • /
    • 제38권6호
    • /
    • pp.1163-1171
    • /
    • 2016
  • Integration technologies involving flexible substrates are receiving significant attention owing the appearance of new products regarding wearable and Internet of Things technologies. There has been a continuous demand from the industry for a reliable bonding method applicable to a low-temperature process and flexible substrates. Up to now, however, an anisotropic conductive film (ACF) has been predominantly used in applications involving flexible substrates; we therefore suggest low-temperature lead-free soldering and bonding processes as a possible alternative for flex-on-flex applications. Test vehicles were designed on polyimide flexible substrates (FPCBs) to measure the contact resistances. Solder bumping was carried out using a solder-on-pad process with Solder Bump Maker based on Sn58Bi for low-temperature applications. In addition, thermocompression bonding of FPCBs was successfully demonstrated within the temperature of $150^{\circ}C$ using a newly developed fluxing underfill material with fluxing and curing capabilities at low temperature. The same FPCBs were bonded using commercially available ACFs in order to compare the joint properties with those of a joint formed using solder and an underfill. Both of the interconnections formed with Sn58Bi and ACF were examined through a contact resistance measurement, an $85^{\circ}C$ and 85% reliability test, and an SEM cross-sectional analysis.

리플로 납땜 공정에서 플라스틱 IC 패키지의 습기 및 열로 인한 파손문제 해석 (Hygrothermal Fracture Analysis of Plastic IC Package in Reflow Soldering Process)

  • 이강용;이택성;이경섭
    • 대한기계학회논문집A
    • /
    • 제20권4호
    • /
    • pp.1347-1355
    • /
    • 1996
  • The purpose of this paper is to evaluate the delamination and fracture integrity of the IC plastic package under hygrothermal loading by stress analysis and fracture mechanics approaches. The plastic SOJ package with a dimpled diepad under the reflow slodering process of IR heating type is considered. On the package without a crack, the stress variation according to the change of the design variables such as the material and shape of the package is calculated and the possibility of delamination is considered. For the model fully delaminated between the chip and diepad, J-integrals are calculated for the various design variables and the fracture integrity is discussed. From the results, optimal design values of variables to prevent the delamination and fracture of IC package are obtained. In this study, FDM program to obtain the vapor pressure from the content of moisture absorbed into the package is developed.

플라즈마를 이용한 무플럭스 솔더링에 관한 연구 (A study on fluxless soldering using plasma treatment)

  • 문준권;강경인;곽계환;정재필
    • 한국마이크로전자및패키징학회:학술대회논문집
    • /
    • 한국마이크로전자및패키징학회 2002년도 추계기술심포지움논문집
    • /
    • pp.105-108
    • /
    • 2002
  • 환경에 관한 관심이 증대되면서 Sn37Pb 솔더를 대체하기 위한 새로운 무연솔더의 개발이 진행되고 있다1). 또한 연구의 초점이 되고 있는 것이 플럭스의 사용에 관한 것이다. 플럭스는 솔더의 산화막을 제거하는데 필수적이지만, 플럭스 세정제의 독성 문제로 무플럭스 솔더링에 대한 관심이 크게 증대되고 있다2),3). 무플럭스 솔더링의 방법에는 여러 가지가 있으며, 그 중 한가지가 플라즈마를 이용한 방법이다4). 본 연구에서는 솔더표면의 이물질과 산화막을 제거하기 위한 플라즈마 처리가 접합 후, 접합부에 미치는 영향에 대해서 알아보았다. 기판은 Evaporator를 이용하여 Au/Cu/Ni/Al UBM을 증착한 Si-wafer를 사용하였다. 사용된 솔더는 Sn37Pb, Sn3.5Ag와 Sn3.5Ag0.7Cu 솔더볼이며, 열중 및 적외선 겸용 리플로 머신과 Ar+H$_2$를 이용한 플라즈마 에쳐를 사용하여 범프를 형성하였다. 플라즈마 처리가 계면의 미세조직과 기계적 강도에 끼치는 영향을 알아보기 위하여 플라즈마 처리된 시편과 리플로 한 후의 시편을 비교 분석하였다. 전단시험기로 계면의 강도를 측정하였으며, 주사전자현미경으로 범프의 표면과 계면 및 전단파면을 관찰하고 이에 대하여 고찰하였다. 산화막제거를 위한 플라즈마 처리가 저음점인 솔더의 미세조직을 기존의 솔더링 접합부와는 다르게 변화시킴으로써 솔더부의 전체적인 특성에 영향을 끼치는 것을 알 수 있었다.

  • PDF

Wetting Balance Test를 이용한 솔더의 젖음성 분석 (Wettability Analysis of Solders using Wetting Balance Test)

  • 정도현;임동욱;백범규;임송희;윤종혁;정재필
    • 마이크로전자및패키징학회지
    • /
    • 제24권2호
    • /
    • pp.1-9
    • /
    • 2017
  • Recently, there has been a continuous researches on solders having sophisticated and improved performance due to demand for high-density and miniaturization of electronics, and development of solder for automotive electronics which can be used in harsh environment. When developing a new solder alloy, there is a wettability of solder on substrate for things to consider, and the wetting balance test is one of the methods for measuring that one. In this paper, the wetting balance test is introduced, and the calculus of the surface tension of solder and the contact angle between solder and substrate using wetting curve obtained is introduced too. In detail, the principle and test method of the wetting balance test, the introduction of the parameters with important meaning in the wetting curve, the method of calculating the contact angle as well as the surface tension of the solder using the shape of the solder meniscus.