• 제목/요약/키워드: Soft magnetic composite

검색결과 60건 처리시간 0.026초

Designing a Magnetically Controlled Soft Gripper with Versatile Grasping Based on Magneto-Active Elastomer

  • Li, Rui;Li, Xinyan;Wang, Hao;Tang, Xianlun;Li, Penghua;Shou, Mengjie
    • Journal of Information Processing Systems
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    • 제18권5호
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    • pp.688-700
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    • 2022
  • A composite bionic soft gripper integrated with electromagnets and magneto-active elastomers is designed by combining the structure of the human hand and the snake's behavior of enhancing friction by actively adjusting the scales. A silicon-based polymer containing magnetized hard magnetic particles is proposed as a soft finger, and it can be reversibly bent by adjusting the magnetic field. Experiments show that the length, width, and height of rectangular soft fingers and the volume ratio of neodymium-iron-boron have different effects on bending angle. The flexible fingers with 20 vol% are the most efficient, which can bend to 90° when the magnetic field is 22 mT. The flexible gripper with four fingers can pick up 10.51 g of objects at the magnetic field of 105 mT. In addition, this composite bionic soft gripper has excellent magnetron performance, and it can change surface like snakes and operate like human hands. This research may help develop soft devices for magnetic field control and try to provide new solutions for soft grasping.

High-strength Soft Magnetic Composite with Self-lubricating Resin

  • Miyahara, Masahisa;Tanaka, Yoshihiro;Igarashi, Kazunori;Morimoto, Koichiro
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1173-1174
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    • 2006
  • Improvement of the strength is one of the most important subjects on soft magnetic composite (SMC) to increase the applica ble items. In this study, lubricants for inner lubricating SMC, which can be produced in lower cost than die wall-lubricatin g SMC, varied to investigate their effect on the strength. The newly developed SMC with self-lubricating resin shows high st rength equivalent to that of SMC obtained by die wall lubrication.

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Design of New Type Universal Motor Using Soft Magnetic Composites

  • Kim Byung-Taek
    • Journal of Electrical Engineering and Technology
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    • 제1권2호
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    • pp.211-215
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    • 2006
  • This paper presents a new structure for the universal motor using soft magnetic composite (SMC). The stator for this new type of motor is made by combination of the SMC pole and the silicon steel yoke. The shape of the 3D SMC pole is designed to minimize ohmic loss and amount of stator coil. To design the pole shape, the 3D analysis in the design procedure is replaced with an equivalent 2D analysis. Finally, the optimal shape is analyzed by 3D FEM and the performance is discussed.

기계적합금화법에 의한 연자성 복합분말의 제조 및 구조관찰 (Fabrication and Structural Observation of a Soft Magnetic Composite Powders by Mechanical Alloying)

  • 이충효
    • 한국재료학회지
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    • 제29권4호
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    • pp.252-257
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    • 2019
  • Fabrication of soft magnetic composite powders for the $Fe_2O_3-Ca$ system by mechanical alloying(MA) has been investigated at room temperature. It is found that soft magnetic composite powders in which CaO is dispersed in ${\alpha}-Fe$ matrix are obtained by MA of $Fe_2O_3$ with Ca for 5 hours. Changes in magnetization and coercivity also reflect the details of the solidstate reduction process of hematite by pure metal of Ca during MA. The saturation magnetization of MA powders increases with increasing MA time and reaches a maximum value of 65 emu/g after 7 hours of MA. The average grain size of ${\alpha}-Fe$ in MA powders, estimated by diffraction line-width, gradually decreases with increasing MA time and reaches 52 nm after 5 hours of MA. It can also be seen that the coercivity of the 5-hour MA sample is fairly high at 190 Oe, suggesting that the grain refinement of already-produced ${\alpha}-Fe$ tends to clearly occur during MA.

고에너지효율 연자성 복합 분말 소재의 연구개발 동향 (Research Trend of Soft Magnetic Composite Materials with High Energy Efficiency)

  • 김휘준
    • 한국자기학회지
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    • 제21권2호
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    • pp.77-82
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    • 2011
  • 우리 삶의 질을 좌우하는 전자기 기기의 고기능화, 자동화, 소형화 추이에 따라 사용량이 급격히 증가하고 있는 연자성 소재로서 가장 널리 사용되고 있는 전기강판과 에너지 고효율화라는 시대의 요구에 따라 새롭게 부상되고 있는 연자성 복합 분말 소재에 대해 각 연자성 소재 분야에서 철손 제어 인자 및 이들 인자들의 제어 방안에 대해 문헌을 고찰했다. 전기강판에서는 히스테리시스 손실을 낮추기 위해 정련공정을 통해 자구이동을 방해하는 결함을 제거하고 결정립의 크기를 최적화하고 있으며, 와전류 손실의 감소를 위해 합금첨가원소를 통해 비저항을 높이고 판재의 두께를 박판화하고 있다. 이와 동시에 코팅을 통해 자구의 이동이 용이하도록 응력의 방향 및 크기를 제어하며, 압연기술과 열처리 기술을 통해 집합조직을 최적화하여 고투자율 및 저철손을 동시에 충족시켜 나가고 있다. 연자성 복합 분말 소재의 경우, 분말 표면의 복합화를 통해 철계 조성, 코팅, 윤활재 및 바인더, 성형 및 열처리 조건 등에 복합적으로 의존하는 연자성 코어의 최종 자기특성을 제어하고 있다. 온간 및 다단 성형과 같은 새로운 성형공정, 2단 소둔/자성 열처리와 같은 소둔 조건, 나노결정질, 비정질 및 벌크 비정질 등과 같은 새로운 조성, 적절한 코팅층의 변수들을 최적화할 경우, 연자성 복합 소재의 자성특성은 향상될 것으로 기대된다.

기계적 합금화법에 의한 Fe2O3-Zn계 연자성 복합분말의 제조 및 특성평가 (Synthesis and Characterization of Soft Magnetic Composite Powders in Fe2O3-Zn System by Mechanical Alloying)

  • 이충효
    • 한국재료학회지
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    • 제30권2호
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    • pp.74-80
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    • 2020
  • Synthesis of composite powders for the Fe2O3-Zn system by mechanical alloying (MA) has been investigated at room temperature. Optimal milling and heat treatment conditions to obtain soft magnetic composite with fine microstructure were investigated by X-ray diffraction, differential scanning calorimetry (DSC) and vibrating sample magnetometer (VSM) measurement. It is found that α-Fe/ZnO composite powders in which ZnO is dispersed in α-Fe matrix can be obtained by MA of Fe2O3 with Zn for 4 hours. The change in magnetization and coercivity also reflects the details of the solid-state reduction process of hematite by pure metal of Zn during MA. Densification of the MA powders was performed in a spark plasma sintering (SPS) machine at 900 ~ 1,000 ℃ under 60 MPa. Shrinkage change after SPS of sample MA'ed for 5 hrs was significant above 300 ℃ and gradually increased with increasing temperature up to 800 ℃. X-ray diffraction results show that the average grain size of α-Fe in the α-Fe/ZnO composite sintered at 900 ℃ is in the range of 110 nm.

손실 패턴에 따른 고속 스위치드 릴럭턴스 전동기의 SMC 분말을 이용한 효율 개선 (Strategic Utilization of Soft Magnetic Composite in a High-Speed Switched Reluctance Machine Depending on a Loss Pattern)

  • 이치우
    • 전기학회논문지
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    • 제66권2호
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    • pp.323-327
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    • 2017
  • Soft magnetic composite (SMC) material has recently received a significant attention in the area of high-speed machines because of its unique properties such as good design flexibility and low eddy current loss. However, SMC's electromagnetic property is poor compared to silicon steel in terms of saturation, relative permeability, and hysteresis loss. This paper presents a technique for utilization of SMC in two strategic designs of a switched reluctance machine (SRM) depending on a loss pattern. To investigate the effect of SMC's merits and demerits, the stator material is changed from laminated steel to SMC.

코팅제 및 코팅 함량에 따른 철 분말 성형체의 특성 (Properties of compacted iron powder core coated with organic materials)

  • 민복기;김인성;김종령;최성조
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2005년도 하계학술대회 논문집 Vol.6
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    • pp.264-267
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    • 2005
  • Soft magnetic iron powders have been coated with polyester or phenol resin. And the coated powder (soft magnetic composite) have been pressed into ring type core over the pressure of 870 MPa. Green density, magnetic flux density, permeability, core loss of the samples were measured to look at the effect of the coating materials and the amount of them. Green density is increased with the amount of coating materials and shows the maximum value, 6.5 $g/cm^3$ at 5 w/o, but decreased over it. And lowest value of the core loss is showed for the 5 w/o coated samples.

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Properties and Structure of High Frequency Soft Magnetic Nano-composite Films

  • Ohnuma, Shigehiro;Masumoto, Hiroshi
    • Journal of Magnetics
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    • 제16권4호
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    • pp.403-407
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    • 2011
  • Metal-insulator type, nano-granular soft magnetic films have been reviewed from the viewpoint of high frequency magnetic materials. The formation of nano-granular structure is related to the magnitude of heat of formation of intergranule materials. Variation of the ratio of granule phase to intergranule phase in the film is found to produce various characteristics in the magnetic properties of the film. The HRTEM observation reveals that neighboring granules in the film with above 60 at.% Co, contact at considerable points and the films show soft magnetic properties which are explainable in terms of the random anisotropy model for nano-crystalline materials. Addition of Ni group elements in Co-O based films enhances their anisotropy field up to 400 Oe and they exhibit excellent frequency response of permeability. Also, large electromagnetic noise suppression effect is demonstrated as one of their potential applications.

Design and Analysis for Loss Reduction of High-Speed Permanent Magnet Motor using a Soft Magnetic Composite

  • Lee, Sung-Ho;Kim, Yong-Jae;Lee, Kyu-Seok;Kim, Sung-Jin
    • Journal of Magnetics
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    • 제20권4호
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    • pp.444-449
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    • 2015
  • Soft magnetic composites (SMCs) are especially suitable for the construction of low-cost, high-performance motors with 3-D magnetic fields. The main advantages of SMCs is that the iron particles are insulated by the surface coating and adhesive used for composite bonding, the eddy-current loss is much lower than that in laminated steels, especially at higher frequencies, and the hysteresis loss becomes the dominant component of core losses. These properties enable machines to operate at higher frequencies, resulting in reduced machine size and weight. In this paper, 3-D topologies are proposed that enable the application of SMCs to effectively reduce losses in high-speed permanent magnet (PM) motors. In addition, the electromagnetic field characteristics of the motor topologies are evaluated and compared using a non-linear finite element method (FEM) based on 3-D numerical analysis, and the feasibility of the motor designs is validated.