• Title/Summary/Keyword: Soda lime

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유연성 스테인레스와 폴리이미드 기판에서 제조된 CIGS 박막 태양전지의 효율 개선 및 특성 연구

  • Kim, Jae-Ung;Kim, Hye-Jin;Kim, Gi-Rim;Kim, Jin-Hyeok;Jeong, Chae-Hwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2015.08a
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    • pp.245-245
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    • 2015
  • Cu(In,Ga)Se2 (CIGS) 박막 태양전지는 높은 효율과 낮은 제조비용, 높은 신뢰성으로 인해 박막 태양전지 중 가장 각광받고 있다. 특히 유리기판 대신 가볍고 유연한 철강소재나 플라스틱 소재를 이용하여 발전분야 외에 건물일체형, 수송용, 휴대용등 다양한 분야에 적용이 가능하다. 이러한 유연 기판을 이용한 CIGS 태양전지의 개발을 위해서는 기판의 특성에 따른 다양한 공정개발이 선행되어야 한다. 특히 CIGS 태양전지에서는 Na의 역할이 매우 중요한데 유연기판의 경우 이러한 Na이 없을 뿐만 아니라 철강기판의 경우 Fe, Ni, Cr등의 불순물이 확산되어 흡수층의 특성을 저하시켜 효율을 감소시킨다. 따라서 이러한 철강 기판의 경우 불순물의 확산을 방지하는 확산방지막이 필수적이다. 또한 플라스틱기판의 경우 내열성이 낮아 저온에서 공정을 진행해야하는 단점이 있다. 이러한 유연기판의 특성을 고려하여 본 연구에서는 유연기판으로 STS 430 stainless steel과 poly-imide를 이용하여 특성 개선을 진행하였다. 먼저 stainless steel과 Poly-imide, soda-lime glass, coning glass의 기판을 이용하여 기판에 따른 흡수층의 특성을 비교 분석하였으며 stainless steel 기판을 이용하여 확산 방지막의 유무 및 두께에 따른 흡수층 및 소자의 특성을 분석하였다. 이때 확산 방지막은 기존 TCO 공정에서 사용되는 i-ZnO를 사용하였으며 RF sputter를 이용하여 50~200nm로 두께를 달리하며 특성 비교를 실시하였다. 이때 효율은 확산방지막을 적용하지 않았을 때 약 5.9%에서 확산 방지막 적용시 약 10.6%로 증가하였다. 또한 poly-imide 기판을 이용하여 $400^{\circ}C$이하에서 흡수층을 제조하여 특성평가를 진행하였으며 소자 제조 후 효율은 약 12.2%를 달성하였다. 모든 흡수층은 Co-Evaporation 방법을 이용하여 제조하였으며 제조된 흡수층은 SEM, XRF, XRD, GD-OES, PL, Raman등을 이용하여 분석하였으며 그 외 일반적인 방법을 이용하여 Mo, CdS, TCO, Al grid를 제조하였다. AR 코팅은 제외 하였으며 제조된 소자는 솔라 시뮬레이터를 이용하여 효율 특성 분석을 실시하였으며 Q.E. 분석을 실시하였다.

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Effect of TiO2 on the Properties of ZnO-V2O5-P2O5 Low Temperature Sealing Glasses (저온실링용 ZnO-V2O5-P2O5계 봉착재의 물성에 미치는 TiO2 의 영향)

  • Lee, Heon-Seok;Hwang, Jong-Hee;Lim, Tae-Young;Kim, Jin-Ho;Lee, Suk-Hwa;Kim, Il-Won;Kim, Nam-Suk;Kim, Hyung-Sun
    • Korean Journal of Materials Research
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    • v.19 no.11
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    • pp.613-618
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    • 2009
  • We designed new compositions for lead free and low temperature sealing glass frit of $ZnO-V_2O_5-P_2O_5$ system, which can be used for PDP (Plasma Display Panel) or other electronic devices. The $ZnO-V_2O_5-P_2O_5$ system can be used as a sealing material at temperatures even lower than 430$^{\circ}C$. This system, however, showed lower bonding strength with glass substrate compared to commercialized Pb based sealing materials. So, we added $TiO_2$ as a promoter for bonding strength. We examined the effect of $TiO_2$ addition on sealing behaviors of $ZnO-V_2O_5-P_2O_5$ glasses with the data for flow button, wetting angle, temporary & permanent residual stress of glass substrate, EPMA analysis of interface between sealing materials and glass substrate, and bonding strength. As a result, sealing characteristics of $ZnO-V_2O_5-P_2O_5$ system glasses were improved with $TiO_2$ addition, but showed a maximum value at 5 mol% $TiO_2$ addition. The reason for improved bonding characteristics was considered to be the chemical interaction between glass substrate and sealing glass, and structural densification of sealing glass itself.

Field Emission Characteristics of Surface-treated CNT Emitter by Ar Ion Bombardment (아르곤 이온에 의해 표면처리된 CNT 에미터의 전계방출 특성)

  • Kwon, Sang-Jik
    • 전자공학회논문지 IE
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    • v.44 no.2
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    • pp.26-31
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    • 2007
  • A surface treatment was performed after the screen printing of a carbon nanotube paste for obtaining the carbon nanotube field emission array(CNT FEA) on the soda-lime glass substrate. In this experiment, Ar ion bombardment was applied as an effective surface treatment method. After making a cathode electrode on the glass substrate, photo sensitive CNT paste was screen-printed, and then back-side was exposure by uv light. Then, the exposed CNT paste was selectively remained by development. After post-baking, the remained CNT paste was bombarded by accelerated Ar ions for removing some binders and exposing only CNTs. As results, the field emission characteristics were strongly depended on the accelerating energy. At 100 eV, the emission was highest and as the acceleration energy increases more then 100 eV, the emission decreased. This was due to the removal of CNT itself as well as binders.

A study on the flaking phenomenon by the reaction between glass and solution (유리와 수용액의 반응에 의한 Flaking 현상 연구)

  • 김명석;장원식;심영재;이기강;김정환
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.1
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    • pp.179-186
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    • 1998
  • We have been investigated the effects of the initial pH of the aquous solution, reaction temperature and time for the flaking of the soda-lime glass container. Flaking of glass occuurred in the cases of the $121^{\circ}C$, above pH 11 of solution with no $Mg^{2+}$ ions in solution. The pH of the solution approached to pH 10 under the conditions of below pH 9 of start solution. The flaking mechanism of the glass seem to be composed of formation of leached layer of $Ca^{2+}$ and $Na^{2+}$ ion and separation of these layers during the cooling by the difference of thermal expansion between leached layer and glass surface. The leaching of alkali ions in glass depends on the pH condition of the start solution and the temperature. In the case of $Mg^{2+}$ ions are added, $Mg^{2+}$ ions accelerate the flaking of the sodalime glasses and forms the magnesium silicate compound which result in the decrease of the pH of the solution.

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Surface Characteristics and Micro-Scale Friction Property of Natural Surface (식물잎의 표면형상 및 마이크로-스케일에서의 마찰 특성)

  • Yoon, Eui-Sung;Kim, Hong-Joon;Singh R. Arvind;Kim, Jin-Seok
    • Tribology and Lubricants
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    • v.22 no.5
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    • pp.237-242
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    • 2006
  • Surfaces found in nature, including biological surfaces have been providing inspiration to modify/fabricate artificial surfaces as solutions for tribological applications. As an example, the concept of 'lotus-effect' has motivated tribologists world wide to modify/fabricate surfaces for enhanced tribological performance. These was done by creating nano/micro-scale asperities on various surfaces using ion beam milling and ion-beam assisted roughening. In order to understand the attributes of natural surfaces, which are inspirational to tribologists, we characterized the surface of two natural surfaces-Nelumbo nucifera (lotus) and Colocasia esculenta leaves. Further, we evaluated their micro-scale friction property, both in their fresh and dried conditions. The characterization of surfaces was conducted using a confocal microscope and SEM, which involved the evaluation of size and distribution of protuberances. The micro-scale friction property was evaluated using a ball-on-flat type micro-tribo tester, under reciprocating motion. A soda lime glass ball (2 mm diameter) was used in these tests. Tests were conducted at the applied normal load of $3000{\mu}N$, at a sliding speed of 1 mm/sec for a scan length of 3 mm. All experiments were conducted at ambient temperature ($24{\pm}1^{\circ}C}$) and relative humidity ($45{\pm}5%$). It was observed that the friction behaviour of the natural surfaces was influenced by their surface characteristics (morphology and distribution of protuberances) and also by the condition (fresh or dried) in which they were tested.

Surface Characterization of NF membranes for Hardness Removal and Its Implications to Fouling Mechanisms (경도제거용 나노여과막의 표면 특성 분석 및 막오염기작 연구)

  • Ham, Sangwoo;Kim, Youngjin;Kim, Chunghwan;Shon, Hokyong;Hong, Seungkwan
    • Journal of Korean Society on Water Environment
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    • v.29 no.4
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    • pp.559-567
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    • 2013
  • In recent years, NF (nanofiltration) membrane has been receiving great attention for hardness removal and has begun to replace traditional lime soda ash softening process, particularly in Florida, USA, mainly due to less sludge production and easy operation. This study aimed to provide detailed surface characteristics of various commercial NF membranes by performing sophisticated surface analysis, which would help more fundamentally understand the performance of NF membranes. More specifically, a total of 7 NF membranes from top NF/RO manufacturers in the world were examined for basic performance tests, surface analysis, and fouling potential assessment. The results demonstrated that NF membranes are classified into two groups in terms of surface zeta potential; they are highly negatively charged ones, and neutral and/or less negatively charged ones. Their hydrophobicities, measured by contact angle, varied from hydrophilic to slightly hydrophobic ones. The AFM measurements showed various surface roughness, ranging from 23 nm (smooth) to 162 nm (rough) of average peak height. Lab-scale fouling experiments were performed using feedwater obtained from conventional water treatment plants in the province of Korea, and their results attempted to correlate to surface characteristics of NF membranes. However, unlike typical RO membranes, no clear correlation was found in this study, indicating that fouling mechanisms of NF membrane may be different from those of typical RO membranes, and both cake deposition and pore blocking mechanisms should be considered simultaneously.

Preparation of SiO2-TiO2-MxOy ( M = Co, Cr or Cu ) Thin Films by the Chemical Solution Process (스핀코팅에 의한 SiO2-TiO2-MxOy (M = CO, Cr or Cu)계 비정질 박막의 제조)

  • Kim, Sangmoon;Lim, Yongmu;Hwang, Kyuseog
    • Journal of Korean Ophthalmic Optics Society
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    • v.3 no.1
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    • pp.223-228
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    • 1998
  • Glass films of $SiO_2-TiO_2-M_xO_y$ (M = Co, Cr or Cu) have been prepared on soda-lime-silica slide glasses by the chemical solution method using a spin-coating technique. Commercially available tetraethyl orthosilicate, titanium trichloride, and cobalt-, chromium- and copper-nitrates were used as starting materials. No crystalline segregations of $Co_3O_4$, $Cr_2O_3$ and CuO were observed by X-ray diffraction ${\theta}-2{\theta}$ scans. From the optical transmission analysis, cobalt existed as $ Co^{2+}$ in tetrahedral coordination, chromium as $Cr^{6+}$ in tetrahedral symmetry and copper as $Cu^{2+}$ in octahedral coordination. Films with a crack-free and no texture exhibited homogeneous interfaces between the films and the substrates along the cross-section.

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Chacterization and Preparation of SiO2-TiO2-AgO thin Films by the Chemical Solution Process (용액법에 의한 SiO2-TiO2-AgO계 박막의 제조 및 특성에 관한 연구)

  • Kim, Sangmoon;Shim, Moon-Sik;Lim, Yongmu;Hwang, Kyuseog
    • Journal of Korean Ophthalmic Optics Society
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    • v.3 no.1
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    • pp.217-222
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    • 1998
  • Coating films of $SiO_2-TiO_2-AgO$ have been prepared on soda-lime-silica slide glasses and single crystal silicon wafer by the sol-gel method using a spin-coating technique. Commercially available tetraethyl orthosilicate, titanium trichloride, and silver-nitrates were used as starting materials. The heat treatment temperature of this coating films was $500^{\circ}C$ properly, obtained from TG-DTA result. The films with thickness of 310 nm were prepared by 5 times coating. In the case of l0 mol% AgO, the film showed a crack-free and smooth surface, but the higher Ago content exhibited the more pin hole and the segregated cluster of AgO. The IR absorbance of the films decreased in the range of 400 nm to 700 nm with the increase of annealing temperature. And the reflectance of the coating films decreased and the color was changed light yellow to white yellow with the increase of Ago content.

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Preparation of $CuInSe_{2}$ Absorber Layer for Solar Cells by Non-vacuum Process (비진공방식에 의한 태양전지용 $CuInSe_{2}$ 광흡수층 제조)

  • Kim, Ki-Hyun;Ahn, Se-Jin;Yoon, Kyung-Hoon;Ahn, Byung-Tae
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.346-349
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    • 2007
  • 치밀한 $CuInSe_{2}$ (CIS) 태양전지용 광흡수층을 제조하기 위해 상용되는 출발물질을 이용하여 비진공방식인 paste coating 법으로 CIS 막을 제조하였다. 먼저 치밀한 CIS 막 제조를 위해 $Cu_{2}Se$의 액상 거동을 관찰하였다. 이러한 $Cu_{2}Se_{2}$의 액상거동을 위해 Se 분위기에서 Se 증발온도, 기판온도, 열처리시간 등을 다양하게 변화 시켰으며, Se 증발온도 $450^{\circ}C$, 기판온도 $550^{\circ}C$, 열처리시간 30분 그리고 수송가스 ($N_{2}$)를 20 sccm으로 최적조건을 형성하였다. 이러한 최적조건을 바탕으로 치밀한 CIS막을 위해 two-zone RIP (rapid temperature process) 방법으로 Se 분위기 안에서 셀렌화를 위한 열처리를 행하였다. 셀렌화를 위해 다양한 열처리시간에 따라 형성된 CIS 막은 CIS 광흡수층과 Mo 박막 사이에서 $MoSe_{2}$ 층이 형성되었지만, 균일한 CIS 막을 얻었으며 업자성장과 치밀화 거동을 관찰 하였다. 또한, CIS 막의 치밀화를 위해 Se 증발온도와 열처리시간을 고정하고 기판온도를 $600^{\circ}C$로 증가시켜 $Cu_{2}Se$의 액상거동을 관찰하였다. $600^{\circ}C$에서 형성된 CIS 막은 기판온도 $500^{\circ}C$의 시편보다 입자성장과 치밀화가 되었으나 기판으로 사용하는 soda-lime glass의 휨 현상이 발생하였다.

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Nano/Micro-friction properties or Chemical Vapor Deposited (CVD) Self-assembled monolayers on Si-wafer

  • Yoon Eui-Sung;Singh R.Arvind;Han Hung-Gu;Kong Hosung
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.90-98
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    • 2004
  • Nano/micro-scale studies on friction properties were conducted on Si (100) and three self-assembled monolayers (SAMs) (PFOTC, DMDM, DPDM) coated on Si-wafer by chemical vapor deposition technique. Experiments were conducted at ambient temperature $(24{\pm}1^{\circ}C)$ and humidity $(45{\pm}5\%)$. Nano-friction was evaluated using Atomic Force Microscopy (AFM) in the range of 0-40nN normal loads. In both Si-wafer and SAMs, friction increased linearly as a function of applied normal load. Results showed that friction was affected by the inherent adhesion in Si-wafer, and in the case of SAMs the physical/chemical structures had a major influence. Coefficient of friction of these test samples was also evaluated at the micro-scale using a micro-tribotester. It was observed that SAMs had superior frictional property due to their low interfacial energies. In order to study of the effect of contact area on friction coefficient at the micro-scale, friction was measured for Si-wafer and DPDM against Soda Lime balls (Duke Scientific Corporation) of different radii 0.25 mm, 0.5 mm and 1 mm at different applied normal loads $(1500,\;3000\;and\;4800{\mu}N)$. Results showed that Si-wafer had higher friction coefficient than DPDM. Furthermore, unlike that in the case of DPDM, friction was severely influenced by wear in the case of Si-wafer. SEM evidences showed that solid-solid adhesion to be the wear mechanism in Si-wafer.

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