• 제목/요약/키워드: Smelting industry

검색결과 32건 처리시간 0.017초

코크스 제조 및 사용 공정에서의 코크스오븐 배출물질 연구 (Study on the Coke Oven Emissions in Cokes Using and Manufacturing Workplaces)

  • 이종천;안규동;조광성;이병국
    • 한국산업보건학회지
    • /
    • 제11권2호
    • /
    • pp.145-152
    • /
    • 2001
  • This study was performed to evaluate the coke oven emissions (COE) and polynuclear aromatic hydrocarbon levels in coke manu-facturing industry, secondary lead smelting industry and glass bottle manufacturing industry. 1. There were no significant difference between the means of personal samples and area samples by the types of industry(p>0.05). The levels of airborne total particulates of the secondary lead smelting industry was the highest($2.30mg/m^3$), and those of the coke manu-facturing industry and glass bottle manu facturing industry were $1.95mg/m^3$ and $1.37mg/m^3$. The concentration of COE was the highest in the glass bottle manufacturing industry($0.79mg/m^3$), and in order of $0.19mg/m^3$ in the coke manufacturing industry and $0.06mg/m^3$ in the secondary lead smelting industry. COE/total particulates(%) was highest in the glass bottle manufacturing industry(58.1%) and in order of 10.3% in the coke manufacturing industry and 3.1% in secondary lead smelting industry. There were significant differences in the total particle concentration and COE by the types of industry(p<0.05). 2. The levels of airborne total particulates was the highest at the smelting process of secondary lead smelting industry($2.30{\pm}0.72mg/m^3$), and the lowest at the smelting process of glass bottle manufacturing industry ($0.99{\pm}1.22mg/m^3$) Concentration of COE was the highest at the casting process of glass bottle manufacturing industry ($1.09{\pm}1.15mg/m^3$), the lowest at the smelting process of secondary lead smelting industry ($0.06{\pm}0.03mg/m^3$). The COE/total particulates(%) was the highest at the casting process of glass bottle manufacturing industry($65.9{\pm}20.5%$), and the lowest at the smelting process of secondary lead smelting indusry($3.1{\pm}2.7%$). 3. There were positive correlations between level of The airborne total particulates and concentration of COE in coke manufacturing industry and glass bottle manufacturing industry (p<0.05), but negative correlation in secondary lead smelting industry. 4. The numbers of case and rates that over the Threshold Limit Values(TLVs) were 24 (77.4%)cases in glass bottle manufacture, 14(23.7%) cases in the coke manufacturing industry and no one case in secondary lead smelting industry. Total numbers of case and rates that over TLVs were 38( 35.5%) cases. 5. The limit of detection(LOD) for PAH was $10{\mu}g/ml$ in standard sample. All PAH levels of the cokes manufacturing industry and the secondary lead smelting industry and the glass bottle manufacturing industry were trace or not to detect.

  • PDF

일부 제련 및 리사지 사업장에서 공기중 납 노출농도의 변화 (The change of air lead concentrations in litharge making and smelting industries)

  • 최재욱;김남수;조광성;함정오;이병국
    • 한국산업보건학회지
    • /
    • 제20권1호
    • /
    • pp.10-18
    • /
    • 2010
  • To provide necessary information for future environmental monitoring of smelting and litharge making industries in Korea, environmental monitoring dataset of air lead concentration of 4 lead industries(1 primary smelting, 2 secondary smelting and 1 litharge making industry) were analyzed from 1994 to 2007. Data were compared using geometric mean and standard deviation with minimum and maximum values according to year of measurement, type of lead industries and type of operation of lead industries. The geometric mean and standard deviation of air concentration for a total of 1140 samples in all lead industries for overall 14 years were 70.7${\mu}g/m^3$ and 5.51 with minimum of 1${\mu}g/m^3$ and maximum of 9,185 ${\mu}g/m^3$. The overall geometric means of air concentration were above the permissible exposure levels(PEL) until year of 2001 and thereafter they were remained at the level of half of PEL. The geometric means of primary smelting, secondary smelting and litharge making industry for overall 14 years were 21.7${\mu}g/m^3$(number of samples: 353), 82.5${\mu}g/m^3$(number of samples: 357) and 164.2 ${\mu}g/m^3$(number of samples: 430) respectively. In primary smelting industry, the highest geometric mean air concentration was 35.4 ${\mu}g/m^3$ in the secondary smelting operation; followed by casting operation (24.9 ${\mu}g/m^3$) and melting operation (14.9 ${\mu}g/m^3$), respectively. On the other hand, in secondary smelting industries, the highest geometric mean air concentration was 125.4${\mu}g/m^3$ in melting operation; followed by casting operation (90.5${\mu}g/m^3$) and pre-treatment operation (43.4${\mu}g/m^3$), respectively. However, in litharge making industries, there were no significant differences of geometric mean air concentrations between litharge operation and stabilizer operation. The proportion of over PEL (50${\mu}g/m^3$) was highest in litharge industry and followed by secondary smelting industries. However The proportions of over PEL(${\mu}g./m^3.$) were decreased by the years of environmental monitoring. The significant reduction of mean air lead concentration since year of 2000 was observed due to more active environmental engineering control and new introduction of new operation in manufacturing process, but may be also influenced by non-engineering method such as reduction of operation hours or reduction of exposure time during actual environmental measurement by industrial hygienist according to more strict enforcement of occupational and safety law by the government.

동제련 슬래그를 혼입한 모르타르의 강도 특성 연구 (The Study on Properties of Mortar with Copper Smelting Slag)

  • 박조범;지석원;서치호
    • 한국콘크리트학회:학술대회논문집
    • /
    • 한국콘크리트학회 2000년도 봄 학술발표회 논문집
    • /
    • pp.263-268
    • /
    • 2000
  • Recently, the recycling of the by-products was attempted to various fields. One of the major industry, the copper manufacturing industry produced a lot slags. in this study, the copper smelting slag was used to use practically application for the aggregate of concrete. To find the optimum mixing ratio of mortar with the copper smelting slag as substitution for sand, the mixing ratio was increased 1:2 to 1:5 step by step and every mixture was contained 5 steps sand substitutive ratio. The substitutive ratio of sand was increased 25% st대 by step from 0% to 100%. The result of this study was shown as follows. 1. In the every mixture, as the substitutive ratio was increased, the flow was decrease 3.64% from 18cm, and the unit content weigth was increased 5.5% in average. 2. The property of the strength was judged that it was more affected W/C and mixing ratio than the copper smelting slag.

  • PDF

실리콘의 제련과 정제 (Smelting and Refining of Silicon)

  • 손호상
    • 자원리싸이클링
    • /
    • 제31권1호
    • /
    • pp.3-11
    • /
    • 2022
  • 실리콘은 지각에서 가장 풍부한 금속 원소이다. 금속급 실리콘(MG-Si)은 제강공정의 탈산제, 알루미늄 산업에서 합금 원소, 유기실레인 제조, 태양전지 등의 전자산업에 사용되는 전자급 실리콘 생산 등 산업적으로 널리 응용되는 중요한 금속이다. MG-Si는 전기 아크로에서 석탄, 코크스 또는 목재 칩의 형태인 탄소와 함께 이산화규소를 용융환원하여 만들어진다. MG-Si는 Siemens 공정과 같은 화학 처리를 통해 정제되며, 대부분의 단결정 실리콘은 쵸크랄스키 방식으로 만들고 있다. 이러한 제련 및 정제 방법은 2차 실리콘 자원으로부터 새로운 재활용 공정을 개발하는 데 기여할 수 있을 것이다.

업종별 공기중 납입자의 입경별 분포특성에 관한 조사 연구 (A Study on the Characteristic of Airborne Lead Particle Size by Industry)

  • 박동욱;백남원
    • 한국산업보건학회지
    • /
    • 제5권2호
    • /
    • pp.160-171
    • /
    • 1995
  • The size characteristics of lead particle which is one of the important factors associated with absorption of lead were ignored in establishing lead standard. This study was conducted to investigate distribution of lead particles by operation of industry. Aerodynamic Mass Median Diameters (MMD) of airborne lead particles in the battery and litharge manufacturing industry were $14.1{\mu}m$ and $15.1{\mu}m$, respectively. There was no significant difference between those two values(p>0.05). However, the diameters in radiator manufacturing and secondary smelting industry were $1.3{\mu}m$, $4.9{\mu}m$, respectively. Those were significantly smaller than the particle sizes in other industries(p<0.05). Total lead concentrations in the secondary smelting industry were higher than those in the battery and litharge manufacturing industry. Total lead concentrations in other industries except radiator manufacturing industry exceeded the standard of $50{\mu}g/m^3$. Only radiator manufacturing industry indicated lead concentrations significantly lower than those in other industries(p<0.05). Concentrations of lead particles smaller than $1{\mu}m$ defined as respirable fraction by OSHA's CPA model assumption were $72.4{\mu}g/m^3$ in the secondary smelting industry, exceeding $50{\mu}g/m^3$. The relationship of concentrations between total lead and lead of particles smaller than $1{\mu}m$ was log Y = 0.46 logX + 0.06(n=119, $r^2=0.44$, p=0.0001). Relationship of respirable lead concentrations between OSHA and ACGIH was significantly detected in the litharge and battery manufacturing industry(p=0.0001), but was not significant in the radiator(p=0.2720) and secondary smelting manufacturing industry(p=0.2394). As MMDs of lead particles generated in industry were small, difference of respirable lead concentration between OSHA and ACGIH became smaller. There was a significant difference between concentrations respirable lead defined by two organizations such as OSHA and ACGIH in the battery and litharge manufacturing industry. Average concentration of respirable lead by ACGIH definition was 43.3 % of total lead in secondary smelting and 48.9 % in radiator manufacturing industry, and lower fractions were indicated in battery and litharge manufacturing industry. Relationships of total lead with IPM, TPM, and RPM were significant respectively(p=0.0001) and lead concentrations by particle size could be estimated using this relationship. Linear regression equation between total lead concentration(X) and ACGIH-RPM concentration(Y) was log Y = 0.76 log X - 0.40($r^2=0.89$, p=0.0001).

  • PDF

동제련 슬래그를 사용한 콘크리트의 경시별 유동특성에 관한 실험적 연구 (A Study on the Flowing Characteristic of Concrete with Copper Smelting Slag)

  • 김정욱;지석원;이세현;전현규;유택동;서치호
    • 한국콘크리트학회:학술대회논문집
    • /
    • 한국콘크리트학회 2001년도 봄 학술발표회 논문집
    • /
    • pp.319-324
    • /
    • 2001
  • Recently new practical use way of industry product is required. In this study, to find flowing property of slump, unit weight, the air amount, compressive strength etc. Compressive strength 240, 270kgf/$cm^{2}$, slump 8$\pm$2.5(I), 152$\pm$.5(II)cm, mixing ratio of copper smelting slag decided by 0, 25, 50, 75, 100% gradually, The result of this study was follows ; 1. Unit weight increased 2.2%~4.4% according as mixing ratio of copper smelting slag increases. 2. Slump increased about 2~5% as the mixing ratio increased gradually 3. Compressive strength was increased about 4~28% in copper smelting slag mixing ratio 25~50% and 8~20% decreased more than mixing ratio 75%.

  • PDF

자동차 부품의 재제조산업에 대한 연구 (A Study on Remanufacturing Industry for automobile parts)

  • 강보철;조재립
    • 한국품질경영학회:학술대회논문집
    • /
    • 한국품질경영학회 2010년도 춘계학술대회
    • /
    • pp.269-273
    • /
    • 2010
  • Remanufacturing is an industrial manufacturing process. The merits of remanufacturing are to reuse old products to perform like a new product and to save energy, natural resources, landfill space and to reduce air pollution by less re-smelting. This paper proposes a systemic approach for activating the domestic remanufacturing industry. The approach is based on inside and outside regulations to apply remanufacturing companies. And, we analyzed the state and problems of remanufacturing industry for automobile parts.

  • PDF

자동차 부품의 재제조산업 활성화방안에 관한 연구 (A Study on Remanufacturing Industry for automobile parts)

  • 송병석;조재립
    • 한국품질경영학회:학술대회논문집
    • /
    • 한국품질경영학회 2009년도 추계학술대회
    • /
    • pp.230-233
    • /
    • 2009
  • Remanufacturing is an industrial manufacturing process. The merits of manufacturing are to reuse old products to perform like a new product and to save energy, natural resources, landfill space and to reduce air pollution by less re-smelting. This paper proposes a systemic approach for activating the domestic remanufacturing industry. The approach is based on inside and outside regulations to apply remanufacturing companies. And, we analyzed the state and problems of remanufacturing industry for automobile parts.

  • PDF

비철제련(非鐵製鍊) 프로세스를 이용한 일본(日本)의 도시광산(都市鑛山) 재자원화산업(再資源化産業) (Recycling Industry of Urban Mines by Applying Non-Ferrous Metallurgical Processes in Japan)

  • 오재현;김준수;문석민;민지원
    • 자원리싸이클링
    • /
    • 제20권3호
    • /
    • pp.12-27
    • /
    • 2011
  • 일본의 주요 비철제련소는 100년 이상의 오랜 역사를 가지고 있으며 환경 리싸이클링산업을 주도하고 있다. 이러한 배경에는 오랫동안 배양된 비철제련 프로세스와 환경오염 방지의 고도화된 전문기술과 기술개발력이 기초가 되고 있다. 일본의 도시광산 재자원화산업은 고부가가치 자원의 회수와 유해폐기물 처리의 통합된 비즈니스로 전개되고 있다. 최근 도시광산으로서 E-waste(폐휴대전화, PC 등)의 비중이 높아지고 있다. 레어메탈 등의 유가금속과 유해물질을 함께 함유하고 있는 E-waste의 처리에는 비철제련(특히 복잡황화광)의 고도 분리 정제기술의 이용이 절대적이다. 이러한 관점에서 동화(同和)그룹의 리싸이클 콤비나트, JX일광(日鑛)그룹의 일광환경(日鑛環境) + HMC의 리싸이클시스템과 리싸이클기술은 무한 경쟁력을 가지고 있으며, E-waste의 회수시스템 구축이 중요과제로 대두되고 있다.

공기중 납입자의 크기 특성과 혈액중 납농도와의 관계에 의한 허용농도 측정 (Estimation of Occupational Health Standard by Relationship between Airborne Lead Concentration by Particle Size and Lead in Blood)

  • 박동욱;백남원
    • 한국산업보건학회지
    • /
    • 제6권2호
    • /
    • pp.265-271
    • /
    • 1996
  • This study was conducted to investigate distribution of lead particles by operation of industry, to evaluate the effect of particle size on the absorption to workers, and to recommend the Occupational Health Standard for lead. Total lead concentrations in the secondary smelting industry were higher than those in the battery and litharge manufacturing industry. Total lead concentrations in other industries except radiator manufacturing industry exceeded the standard of $50{\mu}g/m^3$. Only radiator manufacturing industry indicated lead concentrations significantly lower than those in other industries(p<0.05). Average blood lead level of workers was $85.1{\mu}g/dl$ in secondary smelting manufacturing, $51.3{\mu}g/dl$ in the battery manufacturing, and below $40{\mu}g/dl$ in the litharge and radiator manufacturing industry. Blood lead levels of workers by industry were significantly different(p<0.05). From relationship between airborne lead concentrations by size and lead in blood, confidence limits of airborne lead concentration equivalent to $40{\mu}g/dl$ of permissible limit in blood, was $147.9-489.8{\mu}g/m^3$ as total lead and $28.8-79.4{\mu}g/m^3$ as ACGIH-RPM. It is recommended that two separate occupational health standards for lead should be established by particle size. Airborne concentration of $150{\mu}g/m^3$ as fatal lead dust and $30{\mu}g/m^3$ as respirable lead dust was recommended.

  • PDF