• Title/Summary/Keyword: Smart Manufacturing

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A study on the advanced method of aging manufacturing factory (노후화된 제조공장의 고도화 방법에 관한 연구)

  • Kim, Jeong-Min;Jang, Jong-Wook
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2018.10a
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    • pp.69-71
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    • 2018
  • Looking at Korea's manufacturing industry, there are many old manufacturing plants. In fact, the manufacturing process of the product inventory management and the unit price of the product are all created by using Excel, and the factory is operated by using it. Also, the operator can not predict the failure of the equipment in order to produce the product at work. Problems related to this may result in the loss of the documents during the instruction and work process between the manager and the worker, and the communication between the manager and the worker can not be properly performed, There is appear a situation in which the operation is continued by using the equipment without recognizing in the failure. In this paper, we propose a method for upgrading the aging manufacturing plant to improve the productivity and productivity of the product by predicting the efficient inventory management, unit price management, production volume, and the operator's failure prediction.

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A Study on improving manufacturing environment using IoT technology in small business environment (중소기업 환경에서 IoT 기술을 이용한 제조 환경 개선에 관한 분석 연구)

  • Jeong, Yoon-Su
    • Journal of Convergence for Information Technology
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    • v.7 no.2
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    • pp.83-90
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    • 2017
  • To launch the product recently attached to IoT consumer electronics, smart phones and healthcare products around the large companies is a trend that is growing interest in the IoT. However, the country's small business environment is what the environmental improvement process that is easily accessible to the small business environment because the IoT technologies are difficult to apply the IoT technologies than any other country environment than desperate situation. In this paper, we propose a service operating model to improve production efficiency when the fusion manufacturing process is currently operating in the country SMEs and IoT technology. Proposed model using the manufacturing product information and sensor / dabayiseu information in the entire manufacturing process has as its object to utilize the IoT technology. Performance evaluation, the proposed model is more efficient than the previous model and 23.1% of the manufacturing process. In addition, it is increasing the manufacturing process was reduced by 17.3%, the average processing time as compared to the previous model. Finally, the personnel cost to be used in the manufacturing process was found to be an average decrease of 19.8% than previous model.

Analyzing Spatial Patterns of Manufacturing Employment of the Disaster Safety Sector in South Korea (우리나라 재난안전분야의 제조업 고용 공간패턴 분석)

  • Kim, Geunyoung
    • Journal of the Society of Disaster Information
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    • v.18 no.2
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    • pp.351-363
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    • 2022
  • Purpose: The objective of this research is to find manufacturing employment clusters of the disaster safety sector in South Korea. Method: The LISA(Local Indicator of Spatial Association) analysis method is applied to the employment data of 229 local governments categorized by the 2019 Korean Standard Industry Classification and Disaster Safety Industry Special Classification. The LISA method identifies the spatial dependency of employment and the spatial cluster of industries. Result: Three research findings are summarized. First, employment of the disaster safety industry in South Korea occupies about six percent of the total manufacturing industry. The annual proportion is in increasing trend. Second, the employment cluster of the disaster safety industry is located in the western side of the Seoul metropolitan region. Third, manufacturing businesses of industrial safety goods preventing industrial accidents are concentrated in regions of Busan, Ulsan, Changwon, Gyeongnam, and Gimhae, where heavy and chemical industries and industrial complexes are formed. Conclusion: Investment and promotion policies are suggested to the manufacturing employment clusters of the disaster safety industry for fostering these regions. Research results can be used to the better policies for industrial development and employment improvement of manufacturing clusters of the disaster safety industry in South Korea.

Development of Variable Rolling Pressure Device for Bead-Shape Accuracy and Mechanical Property Enhancement in WAAM (Wire Arc Additive Manufacturing(WAAM)에서 적층 비드(Bead) 형상 정확도 및 기계적 특성 향상을 위한 가변 가압장치 개발)

  • Hwang, Ye-Han;Lee, Choon-Man;Kim, Dong-Hyeon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.66-71
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    • 2022
  • Metal additive manufacturing (AM) has revolutionized several manufacturing industries. AM can generate large-scale metal components and produce complex geometries close to net-shapes. WAAM is an AM technology that has garnered considerable interest among industries owing to its economics and relatively high deposition rates. However, the heat accumulation in the weld bead during deposition triggers distortion and residual stress. To address these problems, various methods of interpass pressure rolling systems have been suggested in recent research. In addition, combining the rolling and WAAM processes can mitigate residual stresses. The constant-pressure rolling of the interlayer also affect the microstructure. The coarse microstructure of the as-deposited sample was altered to finer equiaxed grains via these methods. However, the bead-shape accuracy of the interlayer constant-pressure method does not consider the heat accumulation in each layer. Therefore, this study develops an interpass variable pressure rolling system that considers the heat accumulation of each layer. The interpass variable pressure rolling system comprises deposition, detection, pressure, and transport units. Finally, verification tests are performed on the interpass variable-pressure rolling system (at 500 kg) with the WAAM process, and the obtained results are discussed.

Linking Algorithm between IoT devices for smart factory environment of SMEs (중소기업의 스마트팩토리 환경을 위한 IoT 장치 간 연계 알고리즘)

  • Jeong, Yoon-Su
    • Journal of Convergence for Information Technology
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    • v.8 no.2
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    • pp.233-238
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    • 2018
  • SMEs and small enterprises are making various attempts to manage SMEs in terms of equipment, safety and energy management as well as production management. However, SMEs do not have the investment capacity and it is not easy to build a smart factory to improve management and productivity of SMEs. In this paper, we propose a smart factory construction algorithm that partially integrates the factory equipment currently operated by SMEs. The proposed algorithm supports collection, storage, management and processing of product information and release information through IoT device during the whole manufacturing process so that SMEs' smart factory environment can be constructed and operated in stages. In addition, the proposed algorithm is characterized in that central server manages authentication information between devices to automate the linkage between IoT devices regardless of the number of IoT devices. As a result of the performance evaluation, the proposed algorithm obtained 13.7% improvement in the factory process and efficiency before building the Smart Factory environment, and 19.8% improvement in the processing time in the factory. Also, the cost of input of manpower into process process was reduced by 37.1%.

A Study on the Smart Filter System for External Environment Recognition (외부환경 인식용 스마트 필터 시스템에 대한 연구)

  • Seo, Do-Won;Yoon, Keun-Young
    • The Journal of the Korea institute of electronic communication sciences
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    • v.16 no.2
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    • pp.271-278
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    • 2021
  • This paper is a study on the implementation of smart filter system that recognizes the external environment and automatically removes pollutants according to pollution level. Recently, the occurrence of various pollutants in indoor and outdoor space has adversely affected the human body. Especially, various fine dust generated in the atmosphere becomes worse in closed residential space or office space. Although air pollution can be temporary lowered through ventilation, it is difficult to respond to fine dust changes in real time, and such problems become serious in the space where many people reside, such as at home or industry. Therefore, it is necessary to measure the pollution level of fine dust inside the residential space in real time and to reduce the pollution of indoor ventilation through automatic ventilation with the outside. To improve these problems, this paper proposes the implementation of smart filter system for external environment recognition. The structure of smart filter system that automatically measures air quality inside and outside, removes pollutants, implements the function, and confirms the operability by manufacturing prototypes. Finally, the effectiveness of the smart filter system for solving fine dust problems was examined.

Design and Implementation of Topology Generator for Sm art Factory Security Endpoint Identification (스마트팩토리 보안 앤드포인트 식별을 위한 토폴로지 제네레이터 설계 및 구현)

  • Yanghoon Kim
    • Journal of Platform Technology
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    • v.11 no.3
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    • pp.76-82
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    • 2023
  • Starting from the 4th industrial revolution, core technologies were applied to industries to build various smart environments. Smart factories in the manufacturing industry produce high-quality products by applying IIoT as a core technology that can collect and control a wide range of data for customized production. However, the network environment of the smart factory converted to open through IIoT was exposed to various security risks. In accordance with security breaches, IIoT has shown degradation in the quality of manufactured products and production processes due to network disturbance, use and maintenance of forged IIoT, and can cause reliability problems in business. Accordingly, in this study, a method for safe connection and utilization of IIoT was studied during the initial establishment of a smart factory. Specifically, a study was conducted to check the IIoT connection situation so that the practicality of the IIoT connected to the smart factory could be confirmed and the harmless environment established.

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Cybersecurity Architecture for Reliable Smart Factory (신뢰성 있는 스마트팩토리를 위한 사이버보안 아키텍처)

  • Kim, HyunJin;Kim, SungJin;Kim, Yesol;Kim, Sinkyu;Shon, TaeShik
    • Journal of the Korea Institute of Information Security & Cryptology
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    • v.29 no.3
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    • pp.629-643
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    • 2019
  • In the era of the 4th industrial revolution, countries around the world are conducting projects to rapidly expand smart factory to secure competitiveness in manufacturing industries. However, unlike existing factories where the network environment was closed, smart factories can be vulnerable because internal and external objects are interconnected and various ICT technologies are used. And smart factories are likely to be the subject of cyber-attacks that are designed to cause monetary damage to certain targets because economic damage is so serious when an accident occurs. Therefore, it is necessary to study and apply security for smart factories, but there is no specific smart factory system architecture, so there is no establish for smart factory security requirements. In order to solve these problems, this paper derives the smart factory architecture that can extract and reflect the main characteristics of a smart factory based on the domestic and foreign reference model of smart factories. And this paper identifies the security threats based on the derived smart factory architecture and present the security requirements to cope with them for contributing to the improvement of the security of the smart factory.

A Study on The Relationship Between Technological Innovation, Technology Absorption Capacity, and Business Performance in Ship Parts Manufacturing (선박 부품 제조업의 기술혁신, 기술흡수역량과 경영성과 상호 간의 관계 연구)

  • Lee, Dong-Gyun
    • The Journal of the Korea Contents Association
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    • v.22 no.2
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    • pp.617-629
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    • 2022
  • This study empirically analyzed the mediating effect of technology absorption capacity in the relationship between technological innovation of ship parts manufacturing companies on business performance. Through this, it will be possible to provide implications for improvement plans for management strategy establishment related to technology development in the future. In order to achieve the purpose of this study, R&D, marketing, production·A total of 362 people working in manufacturing and finance/accounting departments were selected as subjects for this study. As a result of this study, it was found that technological innovation and technology absorption capacity of ship parts manufacturing companies have a positive (+) effect on business performance. The conclusion based on these research results is that the potential absorption capacity and realized absorption capacity constituting technology absorption capacity are judged to be the main key factors between technological innovation and management performance, such as continuous technological capacity accumulation. From a practical point of view, the ship parts manufacturing industry needs to focus on its ability to absorb smart parts process technology.

Development of Differential Exhaust Flow Controller using One Chip Microcontroller (단일칩 마이크로컨트롤러를 이용한 차압식 유량제어기의 개발)

  • Park, Chan-Won;Kim, Hyun-Sik;Joo, Yong-Kyu
    • Journal of Industrial Technology
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    • v.22 no.A
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    • pp.89-94
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    • 2002
  • In this paper, a Exhaust Flow Controller (EFC) technology for uniform application of film coater and developer device is introduced that spread and remove photo resister at semiconductor manufacturing process. Because developed EFC device uses differential pressure sensing method as a differential flow meter and embodied smart A/D conversion by using a one chip microprocessor and devised by feedback Servo control, It has shown excellent performance and stability evaluation, as maximum 2000L/min flow, capability of installation to actual semiconductor equipment.

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