• 전기전자학회논문지
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• 제26권3호
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• pp.445-455
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• 2022

본 논문에서는 90W급 LED-TV용 DC-DC Flyback 컨버터에 사용되고 있는 소형화 및 권선 자동화에 적합한 사출형 평면 동판 권선 방식의 Flyback 변압기 최적화 설계에 대해서 나타낸다. 또한 본 논문에서는 수동권선방식의 기존 양산 Flyback 변압기에 비해 권선 자동화, Trans 체적 저감 및 전기적 특성 동질성 향상이 가능한 사출형 평면 동판 권선 방식의 Flyback 변압기를 제안한다. 특히 본 논문에서 제안한 사출형 평면 동판 권선 변압기는 권선 자동화를 위하여 수직형 권선 방식으로 구성한다. 본 논문 제안한 사출형 평면 동판 권선 방식의 Flyback 변압기의 1차측과 2차측 권선은 각각 기존 권선, 3중 절연 권선 및 사출형 평면 동판권선을 사용하였다. 최종적으로 Maxwell 2D 및 3D Tool을 이용한 시뮬레이션 결과를 토대로 본 논문에서 제안한 소형화 및 권선 자동화에 적합한 사출형 평면 동판 권선 방식의 Flyback 변압기 최적화 설계를 수행하였다.

• 한국정밀공학회지
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• 제19권1호
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• pp.99-106
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• 2002

For the development of a ultra-precision CNC polishing system including on-machine measurement system, we study a corrective polishing algorithm. We calculated unit removal profiles for various flat type polishing tools and polishing tool positions. Using these results we simulate the corrective polishing process based on dwell time control. We calculate dwell time distributions and residual error of the polishing simulation method and the FFT calculation method. We test corrective polishing algorithm with an optical glass. The target removal shape is a sine wave that has amplitude 0.3 micro meters. We find this polishing process has a machining resolution of nanometer order and is effective for sub-micrometer order machining. This result will be used for the software development of the CNC polishing system.

• 한국산학기술학회논문지
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• 제14권7호
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• pp.3151-3157
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• 2013

본 연구에서는 전자부품 및 소형 플라스틱제품에서 많이 사용하는 리브(rib) 가공에 있어 기존 플렛형 2날(2F)공구와 외날형 공구(1F)의 비교실험을 통해 다음과 같은 결과를 얻었다. 직선가공의 표면거칠기 및 공구마모는 기존 플렛형의 스트레이트 구조를 갖는 공구가 좋은 결과를 보였다. 깊이 7mm 리브 가공이 기존 공구에 비해 개발공구의 표면거칠기가 약 50%정도 양호하게 나타났다. 가공시간 또한 리브 형상별 차이는 있을 수 있으나, 기존 공구에 비해 약 3배 정도 빠르게 가공할 수 있었다.

• Applied Microscopy
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• 제46권2호
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• pp.110-115
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• 2016

Transmission electron microscopy (TEM) is a powerful tool for analyzing a broad range of materials and provides localized information about the microstructure. However, the analysis results are strongly influenced by the quality of the thin foil specimen. Sample preparation for TEM analysis requires considerable skill, especially when the area of interest is small or the material of interest is difficult to thin because of its high hardness and its mechanical instability when thinned. This article selectively reviews recent advances in TEM sample preparation techniques using a tripod polisher. In particular, it introduces two typical types (fl at type and wedge type) of TEM sample preparation and the benefits and drawbacks of each method; finally, a method of making better samples for TEM analysis is suggested.

• 산업경영시스템학회지
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• 제39권4호
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• pp.90-96
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• 2016

Incremental sheet forming (ISF) is a highly versatile and flexible process for rapid manufacturing of complex sheet metal parts. Compared to conventional sheet forming processes, ISF is of a clear advantage in manufacturing small batch or customized parts. ISF needs die-less machine alone, while conventional sheet forming requires highly expensive facilities like dies, molds, and presses. This equipment takes long time to get preparation for manufacturing. However, ISF does not need the full facilities nor much cost and time. Because of the facts, ISF is continuously being used for small batch or prototyping manufacturing in current industries. However, spring-back induced in the process of incremental forming becomes a critical drawback on precision manufacturing. Since sheet metal, being a raw material for ISF, has property to resilience, spring-back would come in the case. It is the research objective to investigate how geometrical shaping parameters make effect on shape dimensional errors. In order to analyze the spring-back occurred in the process, this study experimented on Al 1015 material in the ISF. The statistical tool employed experimental design with factors. The table of orthogonal arrays of $L_8(2^7)$ are used to design the experiments and ANOVA method are employed to statistically analyze the collected data. The results of the analysis from this study shows that the type of shape and the slope of bottom are the significant, whereas the shape size, the shape height, and the side angle are not significant factors on dimensional errors. More error incurred on the pyramid than on the circular type in the experiments. The sloped bottom showed higher errors than the flat one.

• Tribology and Lubricants
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• 제28권1호
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• pp.12-18
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• 2012

This application study of a swash-plate type axial piston pump was concerned about the lubrication characteristics between cylinder barrel and valve plate which are the main rotating body and its opposite sliding part respectively. A computer simulation was implemented to assess bearing and sealing functions of the fluid film between cylinder barrel and valve plate. A numerical algorithm was developed to facilitate simultaneous calculations of dynamic cylinder pressure, 3 degree-of-freedom barrel motions considering inertia effect, and fluid film pressure assuming full fluid film lubrication regime. Central clearance, tilt angle, and azimuth angle of the rotating body were calculated for each time step. Surface waviness was found to be an influential factor due to the small fluid film thickness which can appear in flat land bearings. Five surface lays which can form on the lubrication surface in accordance with machining process were defined and analyzed using the simulation tool. Oil leakage flow and frictional torque in the fluid film between cylinder barrel and valve plate were also calculated to discuss in the viewpoint of energy loss. The simulation results showed that in actual sliding conditions proper surface non-flatness can make a positive effect on the energy efficiency and reliability of the thrust bearing.