• 제목/요약/키워드: Small Scale Wear

검색결과 23건 처리시간 0.023초

세라믹의 마멸기구에 관한 파괴역학적 연구 -마멸실험 결과의 고찰- (Fracture Mechanics Study on Wear Mechanism of Ceramics -Discussions on Experimental Results of Wear Test-)

  • 김석삼;김재호
    • 대한기계학회논문집
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    • 제14권3호
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    • pp.636-645
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    • 1990
  • 본 연구에서는 전보에서 수행한 이론해석의 결과를 실험결과에 적용하여 세라 믹의 마멸형태를 파괴역학적 견지에서 고찰하고, 새로운 세라믹의 마멸이론과 마멸평 가를 위한 파라메타를 제안하고자 한다.

SEM 관찰에 의한 세라믹의 구름마모기구 (Rolling Wear Mechanism of Ceramics by SEM Observation)

  • Kim, Seock-Sam;Kato, Kohji;Hokkirigawa, Kazuo
    • Tribology and Lubricants
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    • 제5권1호
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    • pp.36-43
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    • 1989
  • Scanning electron microscopic observations were carried out on the worn surface and the wear debris of ceramic materials to investigate the wear mechanism of those in dry rolling contact. It was found from the scanning electron microscopic observations that the wear in ceramic materials is related to brittle fracture and has two types of wear mechanisms, small scale wear and larvae scare wear. Plate-like wear debris were created from the initial surface cracks and defects. The small scale wear was related to real contact area and large scale wear was related to HertzJan contact area. A wear model was proposed on the basis of scanning electron microscopic observations.

디스크 브레이크 패드 수명 예측에 관한 연구 (A Study on Wear Life Prediction of Disk Brake Pads)

  • 여태인
    • 한국자동차공학회논문집
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    • 제10권4호
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    • pp.199-205
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    • 2002
  • This paper presents a numerical technique to analyze wear life of automotive disk brake pad, where FFT-FEM method is adopted to determine the transient temperature distribution of the disk surface. A specimen ova frictional material is tested on a small scale brake dynamometer to find the dependency of the wear rate on temperature change, from which and the temperature analysis results, given the wear test mode, wear behavior of the pad material fur the vehicle can be predicted. Numerical examples show the predicted wear life of the vehicle coincides with the manufacture's recommended time interval for replacing the pads.

방전 드릴을 이용한 미세 홀 관통 공정의 전극 소모량 실시간 예측 (Real-Time Prediction of Electrode Wear for the Small Hole Pass-Through by EDM-drill)

  • 최용찬;허은영;김종민;이철수
    • 한국생산제조학회지
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    • 제22권2호
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    • pp.268-274
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    • 2013
  • Electric discharge machining drill (EDM-drill) is an efficient process for the fabrication of micro-diameter deep metal hole. As there is non-physical contact between tool (electrode) and workpiece, EDM-drill is widely used to machine the hard machining materials such as high strength steel, cemented carbide, titanium alloys. The electro-thermal energy forces the electrode to wear out together with the workpiece to be machined. The electrode wear occurs inside of a machining hole. and It causes hard to monitor the machining state, which leads the productivity and the quality to decrease. Thus, this study presents a methodology to estimated the electrode wear amount while two coefficients (scale factor and shape factor) of the logarithmic regression model are evaluated from the experiment result. To increase the accuracy of estimation model, the linear transformation method is adopted using the differences of initial electrode wear differences. The estimation model is verified through experiment. The experimental result shows that within minute error, the estimation model is able to predict accurately.

Application of Biomimetic Surfaces for MEMS Tribology

  • Singh, R.Arvind;Pham, Duc-Cuong;Yoon, Eui-Sung
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1556-1557
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    • 2008
  • "Biomimetics" is the study and simulation of biological systems with desired properties. In recent times, biomimetic surfaces have emerged as novel solutions for tribological applications in micro-electromechanical systems (MEMS). These biomimetic surfaces are attractive for MEMS application as they exhibit low adhesion/friction and wear properties at small-scales. In this paper, we present some of the examples of biomimetic surfaces that have potential application in small-scale devices.

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우리나라 소규모사업장 근로자들의 호흡보호구 사용실태 및 착용기피 원인 분석 (Current Status of Respirator Usage and Analysis of Factors Causing Discontinued Use of Respirator in the Small-Scale Industries in Korea)

  • 김현욱;김형아;노영만;장성실
    • 한국산업보건학회지
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    • 제8권1호
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    • pp.133-145
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    • 1998
  • The purposes of this study were to assess current status of respirator usage among workers in the small-scale industries and to identify those factors causing respirator wearers not to continuously wear respirators during work. Total 168 workers participated voluntarily in the survey. In order to cover all possible reasons, though not exclusive, 33 diverse questions were developed based upon the results in the published literatures and from researchers' own experience. The most common type of respirator worn was the disposable single-use respirator(42%). However, masks made of gauze, which should not be considered as a respirator, were widely used (38%). Only 28% of respondents indicated they wear respirators continuously during work. The major reasons for removing respirators include, in descending order of frequency, difficulty in breathing (46%), sweating (39%), bothered by frequent removal (21%), inadequate mask size (19%) and hot air temperature inside the respirator (19%), etc. In addition, minor reasons including mask design, administrative, and personal reasons were also identified. These reasons should be considered in a well designed respirator program in order to improve workers' acceptance and usage of respirators.

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세라믹 코팅 고에너지 제동 디스크의 트라이볼로지적 특성 (Tribological Characteristics of Ceramic Coated High Power Brake Discs)

  • 이희성;강부병
    • Tribology and Lubricants
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    • 제18권4호
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    • pp.305-311
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    • 2002
  • Three different kinds of brake discs including two coated brake discs and one steel disc were tested under the same experimental conditions on a reduced scale braking test bench. A braking test bench was specially designed to analyse thermo-mechanical and frictional behaviors of two types of brake with different sizes in stop and hold braking modes. Plasma spray coating technique was also used to coat the discs with ceramic powder. During the test four commercial brake pads were coupled with discs. Ceramic coated discs showed good stability in friction coefficient at high speed and high energy braking conditions. But they caused large wear loss of pad mass compared with the steel disc. It was shown that thermal barrier effect in ceramic coated discs adjusted the thermal partition between pad and disc. For a steel disc. it showed fluctuating friction coefficient at high speed but small wear loss of pad mass compared with ceramic coated discs.

플렉서블 타입 소결 브레이크 패드의 적용 연구 (Application of Flexible-Type Sintered Brake Pads)

  • 김성권;김상호;권석진;이희성
    • Tribology and Lubricants
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    • 제27권1호
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    • pp.19-24
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    • 2011
  • Metallic sintered brake pads are often applied to mid/high speed train due to their high strength and thermal characteristics. Imbalance contact between discs and pads can greatly influence the life span, one sided wear, discs attack/crack and threat the safety of the train during operation. In this research, we analyzed pressure/temperature distribution between brake pads and disks. Analyzed data had been verified and modified to conduct further tests of flexible brake pads with small/full-scale dynamo test. Flexible brake pads were installed to high speed train to conduct further tests to identify the differences between rigid brake pads and flexible brake pads. In result, Flexible brake pads showed outstanding disk thermal stability, one sided wear, noise and wear rate than rigid brake pad.

한국형 틸팅열차용 Flexible 소결 브레이크 패드 적용 연구 (Application of Flexible Sintered Brake Pad for TTX)

  • 구성모;이동균;고태환;나종태;김상호
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.597-603
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    • 2010
  • Metallic sintered brake pads are often applied to Mid/High Speed Train due to its high strength and thermal characteristics. Because of its imbalance contact between discs and pads can greatly influence the life span, one sided wear, discs attack/crack and threat the safety of the train during operation. In this research, we analyzed pressure/temperature distribution between brake pads and disks. Analyzed data had been verified and modified to conduct further tests of Flexible brake pads with small/full-scale dynamo test. Flexible brake pads were installed to TTX train to conduct further tests to identify the differences between Rigid brake pads and Flexible brake pads. In result, Flexible brake pads showed outstanding disk thermal stability, one sided wear, noise and life of pad than rigid brake pad.

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압입축에 발생하는 프레팅 피로균열 발생 및 진전 특성 실험 (Experimental Study on Fatigue Crack Initiation and Propagation due to Fretting Damage in Press-fitted Shaft)

  • 이동형;권석진;최재붕;김영진
    • 대한기계학회논문집A
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    • 제31권6호
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    • pp.701-709
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    • 2007
  • To clarify the characteristics of surface damage due to fretting in press-fitted shaft, experimental methods were applied to small scale specimen with different bending load condition. Fatigue tests and interrupted fatigue tests of press-fitted specimen were carried out by rotate bending fatigue test. Macroscopic and microscopic characteristics were examined using scanning electron microscope (SEM), optical microscope or profilometer. It is found that small fatigue cracks are nucleated early in life regardless of bending stress, and thus the most portion of fatigue life on press fits can be considered to be crack propagation process. Most of surface cracks are initiated near the contact edge, and multiple cracks are nucleated and interconnected. Furthermore, the fretting wear rates at the contact edge are increased rapidly at the initial stage of total fatigue life. It is thus suggested that the fatigue crack nucleation and propagation process is strongly related to the evolution of surface profile by fretting wear in press fits.