• Title/Summary/Keyword: Slump flow

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A Study on Economically-Efficient Binder Combination of 80MPa Ultra High Strength Concrete (경제성을 고려한 80MPa급 초고강도 콘크리트의 결합재 조합에 대한 검토)

  • Park, Chun-Jin;Koh, Kyung-Teak;Ryu, Gum-Sung;Ahn, Gi-Hong;Ahn, Sang-Ku
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.1
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    • pp.64-71
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    • 2015
  • Silica fume is generally adopted as admixture for Ultra High Strength Concrete (UHSC) owing to its remarkable contribution to the strength and durability but increases significantly the fabrication cost of UHSC. Accordingly, this study investigates the replacement of silica fume by blast furnace slag (BS) and fly ash (FA) in order to lower the fabrication cost of 80MPa-UHSC. To that goal, experiment is conducted on the mix proportions of mortar in terms of its binder combination, water-to-binder ratio (W/B) and unit binder content. Based on the experimental data, a mix design of concrete is derived and its properties are verified. The results reveal that a W/B of 21% and unit binder content of $720kg/m^3$ are appropriate to achieve 80MPa-UHSC using a binder composed of 60% of OPC, 30% of BS and 10% of FA. The properties of the corresponding UHSC are seen to be satisfactory with a slump flow of 715mm and compressive strength of 97MPa at 28days. The application of the binder combination derived in this study is analyzed to reduce the cost by 50% of binder compared to the mix using silica fume while realizing equivalent performance.

Application of Cold Weather Concreting with Accelerator for Freeze Protection to Full Scale Structures (내한촉진제를 사용한 한중콘크리트의 실구조물 적용에 관한 연구)

  • Kim, Young-Jin;Baek, Tae-Ryong;Lee, Sang-Soo;Won, Chul;Kim, Dong-Seok
    • Journal of the Korea Concrete Institute
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    • v.15 no.2
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    • pp.254-262
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    • 2003
  • In this study, the results of applying cold weather concreting mixed with Accelerator for Freeze Protection(AFP) to full scale structures are presented. Since the determination of W/C and amount of AFP significantly have an effect on strength gain and protection of frost damage in early, a full investigation is needed to determine these values at stage of nux design. The flowability of fresh cold weather concreting with AFP was similar to the same W/C. Lower loss of workability and initial slump flow of concrete using superplasticizer of polycarboxylic ester than that of melamine sulphonate showed that polycarboxylic ester was more effective on elapsed time. Temperature histories of specimens located in insulation boxes at the site was similar to that of structures. Thus, it is cleared that simple adiabatic curing method is effective for evaluating in-place concrete strength than specimens cured by sealing method. The investigation results of development of compressive strength of cold weather concreting included AFP with curing methods by logistic curves indicated that AFP can be effective to gain strength at lower temperature than normal curing temperature. In field testing, vinyl sheets were placed over the concrete sections and AFP enabled concrete to gain $5N/{mm}^2$ to protect frost damage in early ages and specified compressive strength of concrete at 28 days under average temperature of $-2^{\circ}C$ (lowest temperature was $-12^{\circ}C$) during site application.

An Experimental Study on Pumpability Characteristics of High Strength Concrete Mixed Polymix (폴리믹스 혼입 고강도 콘크리트의 펌프압송 성상에 관한 실험적 연구)

  • Lee, Joo-Ho;Moon, Hyung-Jae;Kim, Jeong-Jin
    • Journal of the Korea Concrete Institute
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    • v.24 no.5
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    • pp.509-516
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    • 2012
  • The aims of this research is to develop a fire resistant admixture to enhance high-pressured pumping of high-strength concrete (HSC) with a compressive strength of 60~80 MPa. Generally, the efficiency of HSC high-pressured pumping is dramatically reduced due to entanglement of short fibers added to prevent fire spalling. Therefore, the fire resistant admixture that can facilitate pumping of fire resistant HSC is urgently needed presently. The fire resistant HSC mix is comprised of Polypropylene fiber, Nylon fiber and Polymer powder. The test results showed that the slump-flow was improved by approximately 70% of the HSC without fire resistant admixture. However, the air void content was increased slightly due to the addition. The standard design compressive strength at 28-days was satisfied, while its flexural strength was similar to the concrete without the admixture. Since the flexural strength was 12~15% of its compressive strength, the general trend of flexural to compressive strength ratio in normal concrete was maintained. Even though its elastic modulus was decreased by adding the admixture, the study results showed that the concrete can be used for construction since all of the test results exceeded the code requirements.

Effects of Aggregate Grading on the Performance of High-Flowing Concrete with General Strength (일반 강도용 고유동 콘크리트에서의 골재 입도 영향)

  • Kim, Sang Chel;Kim, Yun Tae;Shin, Dong Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.6
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    • pp.63-72
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    • 2012
  • The high-flowing concrete requires additionally or excessively more expensive admixture than conventional concrete. So, the concrete has not to be widely used in practical field due to the increase of production price, need of additional facilities, and excessive development of concrete strength in associate with addition of too much cementitious material even though it has more significant advantages than conventional concrete. Thus, this study aims at developing high-flowing concrete with general strength unlike high strength which has been carried out in conventional study. To observe the role of aggregate in the concrete quantitatively and to increase the performance of high-flowing concrete effectively, parametric studies were carried out such as W/C, s/a, fineness modulus of aggregate, contribution degree of particle sizes, and the effect of 13mm aggregate and fine stone powder as a partial replacement of aggregates. And the effect of these factors on performance of the concrete was evaluated by measuring slump-flow and gap of penetration height in U-typed instrument. As a result, it was found that flowability of high-flowing concrete depends upon grading of fine aggregate more significantly than that of coarse aggregate and is enhanced greatly as fineness modulus of fine aggregate decreases and the value of s/a increases. In addition, the application of 13mm aggregate and fine stone powder are expected as a partial replacement of aggregate in order to increase the performance of high-flowing concrete more effectively.

Fine Aggregates Size Effect on Rheological Behavior of Mortar (잔골재 입자 크기에 따른 모르타르의 레올로지 거동 특성)

  • Lee, Jin Hyun;Kim, Jae Hong;Kim, Myeong Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.8
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    • pp.5636-5645
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    • 2015
  • Physical characteristics of aggregates affect the workability and strength of mortar and concrete, which include their fineness ratio, particle size distribution and water absorption. The workability of construction materials decreases if the incorporated fine aggregates show improper size distribution of their particles. This study shows the particle size effect on the rheological behavior of mortar and provides basic information for evaluating its workability. A mini-slump flow test was adopted to evaluate the workability of mortar. In addition, its plastic viscosity and yield stress were measured using a rheometer for building materials. The sand samples were prepared by sieving river sand and sorting out with their particle sizes. As a result, it was observed that the fines less than 0.7 mm increases the yield stress and plastic viscosity of the mortar samples. If the fines are less than 0.34 mm, the water absorption of the fines dominates change on the workability.

Physical Effect of Adding Stone Dust Sludge on the Properties of Cement Mortar (석분슬러지 혼입이 시멘트 모르타르 특성에 미치는 물리적 영향)

  • Seo, Jun-Yeong;Choi, Seon-Jong;Kang, Su-Tae
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.2
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    • pp.152-158
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    • 2015
  • In order to investigate the feasibility of stone dust sludge as fine aggregate, an experimental study was performed on cement mortar with stone dust sludge. fresh mortar properties and strength with various stone dust sludge replacement ratios were estimated. the replacement ratio adopted in this study was 0, 10, 20, 30%. Flow, air content, and rheological properties were considered as properties of fresh mortar. Compressive strength and flexural tensile strength were measured for strength. The results are as follows. Higher amount of stone dust sludge caused reduction in slump and air content. In the rheological properties, both yield stress and plastic viscosity increased as stone dust sludge content increased up to 20% replacement ratio, but there were no remarkable difference between 20 and 30%. Yield stress increased drastically between 10 and 20%. Compressive and flexural tensile strength results indicated that the strength variation was not significant according to stone dust sludge content, but the strength gain in the early age by adding stone dust sludge was evident. the strength at the age of 28 days however did not show noticeable effect of adding stone dust sludge.

An Experimental Study on Early Strength and Drying Shrinkage of High Strength Concrete Using High Volumes of Ground Granulated Blast-furnace Slag(GGBS) (고로슬래그 미분말을 대량 사용한 고강도 콘크리트의 조기강도 및 길이변화 특성에 관한 실험적 연구)

  • Yang, Wan-Hee;Ryu, Dong-Woo;Kim, Woo-Jae;Park, Dong-Cheol;Seo, Chee-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.4
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    • pp.391-399
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    • 2013
  • For high strength concrete of 40~60 MPa, the effects on the early strength and concrete dry shrinkage properties replacing 60~80% of Ordinary Portland Cement with Blast Furnace Slag Powder and using the Alkali Activator (Modified Alkali Sulfate type) are considered in this study. 1% Alkali Activator to the binder, cumulative heat of hydration for 72 hours was increased approximately 45%, indicating that heat of hydration contributes to the early strength of concrete, and the slump flow of concrete decreased slightly by 3.7~6.6%, and the 3- and 7- strength was increased by 8~12%, which that the Alkali Activator (Modified Alkali Sulfate type) is effective for ensuring the early strength when manufacturing High Strength Concrete (60%) of Blast Furnace Slag Powder. Furthermore, the dry shrinkage test, both 40 MPa and 60 MPa specimens had level of length changes in order of BS40 > BS60 > BS60A > BS80A, and the use of the Alkali Activator somewhat improved resistance to dry shrinkage.

Characteristics of Drying and Autogeneous Shrinkage in HPC with 65% Replacement of GGBFS (고로슬래그 미분말을 65% 치환한 고성능 콘크리트의 자기 및 건조수축 특성)

  • Jang, Seung-Yup;Ryu, Hwa-Sung;Yoon, Yong-Sik;Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.3
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    • pp.54-59
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    • 2017
  • GGBFS (Ground Granulated Blast Furnace Slag) is a byproduct with engineering advantages and HVSC (High Volume Slag Concrete) is widely attempted due to active utilization and reduction of eco-load. In the present work, characteristics of drying shrinkage and early-aged behavior are evaluated for the concrete with 65% replacement ratio of GGBFS and 50MPa of design strength. For the work, 3 different mix conditions are considered and several tests including slump flow, compressive strength, drying and autogeneous shrinkage are performed. From the test, OPC 100 mixture without replacement shows higher strength development before 7 days, however the strength reduction in concrete replaced with GGBFS is not significant due to sufficient free water for cement hydration. OPC 100 mixture also shows significant drying shrinkage due to a great autogeneous shrinkage before 3 days. In the concrete with GGBFS replacement, the drying shrinkage behavior is improved due to relatively small deformation by autogeneous shrinkage. The mixture (OPT BS 65) with lower w/b ratio (0.27) and unit content of water ($160kg/m^3$) shows more improved shrinkage behavior than BS 65 mixture which has simple replacement of GGBFS with 0.30 of w/b and $165kg/m^3$ of water unit content.

A Study on the Development of Non-PC High-Early-Strength Concrete Without Steam Curing (증기양생이 불필요한 PC부재용 조강형 콘크리트 개발에 관한 연구)

  • Jun, Woo-Chul;Lee, Ji-Hwan;Park, Hee-Gon;Lee, Jae-Sam;Kim, Kyung-Min;Cho, In-Sung
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.2
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    • pp.156-162
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    • 2014
  • This study aims to develop a rapidly hardening type of concrete to achieve the removal of form intensity (more than 10MPa) using the method of curing at room temperature in order to solve some economic environmental problems by omitting the steam curing process involved in producing PC (Precast Concrete). Therefore, this study evaluated a rapidly hardening cement containing a high amunt of C3S, which is very responsive in expressing early intensity, and a rapidly hardening type of concrete which uses some hardening accelerator to increase thehydration reaction of $C_3S$. The results of the experiment on concrete using some hardening accelerator are asfollows. In the slump flow experiment for identifying the liquidity and the air test, the desired values were met. The compression strength showed rapid expression response by 12 hours, and met the desired value within 6~9 hours. Its drying shrinkage value and Autogenous shrinkage value were measured as below ($-754.5{\times}10^{-6}$),and satisfied the requirements. In addition, in the Semi-Adiabatic Temperature Test, it was found that the concrete rose to its peak temperature within 24 hours and then its temperature dropped.

Optimum Mix Proportions of High Fluidity Antiwashout Underwater Concrete Using Ground Granulated Blast Furnace Slag (고로슬래그 미분말을 사용한 고유동 수중불분리성 콘크리트의 최적배합비 도출)

  • Kim, Sung-Wook;Park, Jung-Jun;Bae, Su-Ho;Park, Jae-Im
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.8
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    • pp.3704-3712
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    • 2012
  • Recently, antiwashout underwater concrete has been increasingly used for marine foundations of long span bridges. However, to shorten the construction period of antiwashout underwater concrete used in marine foundations, high fluidity antiwashout underwater concrete should be manufactured largely improving fluidity than the previous one. Thus, the objective of this experimental research is to suggest optimum mix proportions of high fluidity antiwashout underwater concrete. For this purpose, concrete specimens containing ground granulated blast furnace slag were manufactured according to the dosage of antiwashout admixture for unit binder contents of 550 and 600kg/$m^3$, respectively. And then, their quality performances such as slump flow, setting time, underwater segregation resistance, and ratio of compressive strength were evaluated according to the related specification of Korea Concrete Institute. It was observed from the test results that the minimum dosage of antiwashout admixture was necessary to satisfy the related specification.