• Title/Summary/Keyword: Sludge water of ready-mixed concrete

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Efficient Unit-Water Management Method for Stabilizing the Quality of Ready-mixed Concrete (레미콘 품질 안정화를 위한 효율적인 단위수량 관리 방안)

  • Choi, Sung-Woo;Ryu, Deug-Hyun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.327-328
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    • 2021
  • In the manufacturing process of ready-mixed concrete, quantity management directly affects the workability and strength of concrete. Therefore, water quantity is the most important management factor for water quality control of ready-mixed concrete. It can be said that the number of unit water in the mix design, the water quantity due to the surface water contained in the aggregate used, and the water quantity taking into account the concentration of sludge contained in the recycling water when using the recycling water are factors that affect the quantity management of ready-mixed concrete. In this study, as a stable quality control method of ready-mixed concrete, a quantity management method by aggregate surface water and a sludge concentration management method according to the use of recycling water were proposed. Thus, we tried to suggest an efficient quantity management method for stabilizing the quality of ready-mixed concrete.

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Durability and Strength Characteristics of Concrete Using Sludge Water above Specification (규정 이상의 회수수를 사용한 콘크리트의 내구성 및 강도 특성)

  • Yang, Eun-Ik;Park, Jin-Ho;Kim, Kang-Rea;Jo, Gyou-Jea
    • Journal of the Korea Concrete Institute
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    • v.18 no.2 s.92
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    • pp.199-204
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    • 2006
  • Recently, The sludge water of ready mixed concrete has been investigated because of environmental pollution and disposal cost. So, sludge water is partially reused as mixing water. However, if sludge water is reused too much that would influence the qualify of concrete. KS specification limits the amount of sludge content up to 3% of cement weight. In this study, the effect of ready mixed concrete sludge on the characteristics of concrete is compared to raise the reuse ratio of sludge of ready mixed concrete. According to this experiment results, as blending ratio of re-mi-con sludge increases, workability is decreases. However, the sludge of ready mixed concrete water have a positive effect on the strength development. The drying shrinkage and the resistance of freezing and thawing have a minor effect.

TECHNICAL APPLICATION OF READY MIXED CONCRETE SLUDGE WATER TO CEMENT MATRIX

  • Moon, Han-Young;Shin, Hwa-Cheol
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.555-559
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    • 2001
  • A by-product, waste sludge water produced from ready mixed concrete(remicon) factories may affect our environmental contamination if it is discharged without proper waste disposal. In Korea, all waste sludge water has been recycled in the way of mixing water of remicon, but the quality of the concrete then produced can be deteriorated, so it might cause slump loss or irregular compressive strength. In this study, waste sludge water is divided into two parts, remicon sludge and residual water in order to make it's property more stable. Then, the remicon sludge and high-alkaline residual water were used as admixture and alkali activator respectively. In this paper we research about quality of with remicon sludge and residual water and performed the fundamental properties of cement matrix mixed with remicon sludge and residual water.

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Study on optimization of liquid carbonation pilot plant (system) using sludge water of ready-mixed concrete (레미콘회수수를 이용한 액상탄산화 Pilot plant(System) 최적화에 관한 연구)

  • Kim, Jae Gang;Shin, Jae Ran;Kim, Hae Gi;Kang, Ho Jong
    • Journal of the Korean Applied Science and Technology
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    • v.33 no.2
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    • pp.239-246
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    • 2016
  • In this study, recycling sludge water of Ready-mixed concrete, and was carried out to optimize the system for recycling of the $CO_2$. The most important process in the liquid phase using a carbonation reaction can be recovered ready-mixed concrete is a process for the $Ca^{2+}$ release. $Ca^{2+}$ concentration of the experiment relative to the pH being lowered by the acidic substance during elution was performed. $CO_2$ was trapped in the MEA solution using a generator flue gas. In ready-mixed concrete can be synthesized $CaCO_3$ up to 11kg/1ton. The resulting $CaCO_3$ analysis results show that it is possible to use paper industry.

Utilization of Ready-mixed Concrete Recycling Water Mixed with Hot-rolled Slag Containing C12A7 and Application Characteristics of Cement Mortar (C12A7을 함유한 열연슬래그를 혼입한 레미콘 회수수 활용 및 시멘트 모르타르의 적용 특성)

  • Kim, Young-Yeop;Lee, Han-Seung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.1
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    • pp.92-99
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    • 2021
  • CaO-based by-products composed of CaO, SO3, Al2O3, etc. are generally used as raw materials for CaO compounds. When applied to the recovered water of ready-mixed concrete, the hydration reaction of the powder material is accelerated and concrete performance can be improved. In this study, activated sludge was prepared to apply to the recovered water of ready-mixed concrete by mixing CaO-based hot-rolled slag(C12A7) in the recycling water of ready-m ixed concrete. Cem ent paste setting time and mortar compressive strength performance tests confirmed the effect on the hydration reaction. Therefore, the possibility of concrete application using activated sludge was confirmed.

Properties of Retard Type Stabilizing Agent for Reuse of Sludge Water of Ready Mixed Concrete (레미콘 회수수의 재활용을 위한 지연형 안정화제의 특성)

  • Lee Mun-Hwan;Lee Sea-Hyun;Park Young-Shin;Park Jae-Myung
    • Journal of the Korea Concrete Institute
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    • v.17 no.1 s.85
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    • pp.105-112
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    • 2005
  • Stabilizing and rousing sludge water generated from washing truck mixer and batcher plant can resolve inconsistency in quality and improve strength, therefore it is essential to review how to utilize it. This research conducted experiments and studied on solids of sludge water to find out the types of stabilizing agents available in conditions of producing ready mixed concretes in Korea. The result showed that oxy carboxylic acid retarder dedicated for stabilizing sludge water was most effective in decreasing solid. However, the setting time of cement paste was retarded due to surplus reactants, but it did not impede application of ready mixed concretes. When we left the sludge water mixed with stabilizing agent, it has been noted that initial retard effect recovered to the level using just service water in 7${\~}$8 days and that it is effective to use stabilized sludge water in 2${\~}$3 days. On the other hand, saccharic type super retarding agent was also outstanding in applicability by showing similar effect. The sludge water stabilizing agents currently marketed depend on imports, therefore it is necessary to locally manufacture usable stabilizing agents and to review its usability with multi-dimensional view.

An Experimental Study on the Reuse of Recycling Water of Reacy Mixed Concrete such as Concrete Water(II) - A Case Study on the Concrete - (콘크리트용 용수로써 레미콘 회수수의 재활용에 관한 연구(II) -콘크리트 적용실험을 중심으로-)

  • 김기철;윤기원;한천구;반호용
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.105-110
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    • 1994
  • This study is applying to the concrete with the variation of the variation of the sludge contents, to analyze the properties of the fresh concrete and the mechanical properties of hardened concrete give the reference data of actual ready mixed concrete. To the result of this study in the condition of W/C 60%. As a result of this experiment and considering the drying shrinkage, it is thought that in using sludge, the less amount of sludge than 4% can produce of good quality concrete.

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Heavy Metal Contamination of Soil by Wash Water of Ready Mixed Concrete (레미콘 세척수에 의한 토양의 중금속 오염)

  • Oh, Se-Wook;Lee, Bong-Jik
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.5
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    • pp.51-57
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    • 2011
  • Generally, ready-mixed concrete(RMC) gets hardened by time, so the remaining concrete in the drum should be cleaned. But if the RMC waste water generated from this is discharged to soil without any treatment, the strong alkaline elements and heavy metals affect water and ecosystem pollution. Although about 10 to 15% of water used for cleaning in the RMC factory is discharged to soil or river, the concrete report of this affecting soil pollution has not been sufficient. Hence, in this study it was analyzed the extraction of cleaning water from RMC factories all over the country and heavy metal and pH components remaining in soil when this is penetrated to various soils having water permeability. The specimens used for the experiment are weathering soil and soils having different particle size, and it is made to be penetrated to those for 24 hours while fixed thickness of the layer is maintained. Cleaning water is divided into that before deposition treatment(sludge water) and that after deposition treatment(upper water) to be penetrated into soil, and according to the result of penetrating sludge water to soil, Cu and Mn, Fe, and Zn were found to be remained over 23 to 90%. However, it is analyzed that in upper water having deposition treatment, Cu and Mn remain as 60% or more only in weathering soil.

Fluoride Removal Using Ready-Mixed Concrete Sludge (레미콘 슬러지를 이용한 불소제거)

  • Kang, Min-Koo;Shin, Gwan-Woo;Lee, Sang-Ill
    • Journal of Korean Society of Environmental Engineers
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    • v.35 no.11
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    • pp.803-808
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    • 2013
  • The purpose of this study was performed to investigate the optimum conditions of pH, concrete sludge, seed dosage, mixing intensity, operation time in treating fluoride-containing wastewater as $CaF_2$ using the ready-mixed concrete sludge. Considering fluoride removal, water content, that pH 6, concrete sludge dosage of 10 g/L, Seed dosage ($CaF_2$) of 2 g/L, mixing intensity of 100 rpm and operation time of 60 min were found to be optimum. Correspondingly, removal of fluoride and water content was about 85% and 64%, respectively. Increase in amount of seed dosage did not affect fluoride removal efficiency. but the result that the water content is decreased was shown up in occuring the solid-liquid separation well.

Basic Properties of Cementless Concrete by Main Material as Sludge Solids of Ready Mixed Concrete (레미콘 슬러지 고형분을 주성분으로 하는 무시멘트 콘크리트의 기초적 특성)

  • Byun, Yong-Hyun;Ryu, Dong-woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.105-106
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    • 2015
  • With an increase of concrete buildings as result of rapid industrialization, Remicon sludge, which is a strong alkaline construction waste, should be neutralized to prevent damage to a natural environment, and the cost of the neutralization processing is increasing as well. Accordingly, this study investigates the mechanical properties of cementless concrete which is processed with recycled water and industrial byproducts in order to determine the possibility of re-using sludge, recycled sand, and gravel which are contained in recycled water.

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