• Title/Summary/Keyword: Slip-line field

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Determination of stress state in chip formation zone by central slip-line field

  • Andrey Toropov;Ko, Sung-Lim
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.577-580
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    • 2003
  • Stress state of chip formation zone is one of the main problems in metal cutting mechanics. In two-dimensional case this process is usually considered as consistent shears of work material along single of several shear surfaces. separating chip from workpiece. These shear planes are assumed to be trajectories of maximum shear stress forming corresponding slip-line field. This paper suggests new approach to the constriction of slip-line field, which Implies uniform compression in chip formation zone. On the base of given model it has been found that imaginary shear line in orthogonal cutting is close to the trajectory of maximum normal stress and the problem about its determination have been considered. It has been shown that there is a second central slip-line field inside chip, which corresponds well to experimental data about stress distribution on tool rake face and tool-chip contact length. The suggested model could be useful in solution of various problems of machining.

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A study on the sheet drawing using the Matrix method (Matrix법을 이용한 판재 인발에 관한 연구)

  • 유홍균;전병희
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.90-100
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    • 1991
  • This paper represents the analysis of the sheet drawing by applying the Matrix method to Hill's slip-line field for small reduction and indirect type slip-line field in case of large reduction. Results of the analysis represent the relation between the reduction ratio and the die wall pressure, mean drawing stress through rough die. The limitation on the use of this slip-line field is described. When the reduction ratio is given, the optimum die angle is analyzed in this paper.

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Determination of stress state in formation zone by central slip-line field chip

  • Toropov Andrey;Ko Sung Lim
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.3
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    • pp.24-28
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    • 2005
  • Stress state of chip formation zone is one of the main problems in metal cutting mechanics. In two-dimensional case this process is usually considered as consistent shears of work material along one of several shear surfaces, separating chip from workpiece. These shear planes are assumed to be trajectories of maximum shear stress forming corresponding slip-line field. This paper suggests a new approach to the constriction of slip-line field, which implies uniform compression in chip formation zone. Based on the given model it has been found that imaginary shear line in orthogonal cutting is close to the trajectory of maximum normal stress and the problem about its determination has been considered as well. It has been shown that there is a second central slip-line field inside chip, which corresponds well to experimental data about stress distribution on tool rake face and tool-chip contact length. The suggested model would be useful in understanding mechanistic problems in machining.

Fully Plastic Analyses of Unequally Notched Specimens in Bending Moment (굽힘 하중이 작용하는 비대칭노치시편의 완전소성해석)

  • Oh Chang-Kyun;Park Jin-Moo;Kim Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.3 s.246
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    • pp.269-278
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    • 2006
  • This paper proposes slip line fields for bending of unequally notched specimens in plane strain that have a sharp crack in one side and a sharp V-notch in the other side. Depending on the back angle, two slip line fields are proposed, from which the limit moment and crack tip stress fields are obtained as a function of the back angle. Excellent agreement between slip line field solutions with those from detailed finite element limit analysis based on non-hardening plasticity provides confidence in the proposed slip line fields. One interesting point is that, for the unequally notched specimen, the difference between the crack tip triaxial stress for tension and that for bending increases significantly with increasing the back angle. This suggests that such a specimen could be potentially useful to investigate the crack tip constraint effect on fracture toughness of materials. In this respect, the possibility of designing a new toughness testing specimen with varying crack tip constraint is discussed.

The Incipient Deformation Analysis for Plane Strain Open-Die Forging Processes with V-shaped Dies Using the Force Balance Method (힘평형법을 이용한 V-형다이 평면변형 자유형 단조공정의 초기변형 해석)

  • Lee, J.H.;Kim, B.M.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.109-117
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    • 1993
  • Force balance method is employed to predict forging information such as forging load, tool pressure and normal stress at the surface of tangential velocity discontinuity. The incipient stages of deformation for the plane strain forging of rectangular billets in V-shaped dies of different semi-angles are analysed. To construct an approximate model for the analysis of deformation by the force balance method in the incipient deformation stages, slip-line field is used. When the deformation mode by slip-line method is the same as that by force balance method, the slip-line method and the force balance method give identical solutions. The effects of die angle, coefficient of friction, billet geometries and deforma- tion characteristics are also investigated. In order to verify the validity of force balance analysis, the rigid-plastic finite element simulation for the various forgig parameters are performed and performed and find to be in good agreement.

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Synthesis of Earthquake Ground Motion by Combining Stochastic Line Source Model with Elastic Wave Propagation Analysis Method in a Layered Half Space (추계학적 선진원 모델과 층상반무한체에서의 탄성파 전파 해석법에 의한 지진 지반운동 합성)

  • KIM, Jae Kwan;KWON, Ki Jun
    • Journal of Korean Society of Steel Construction
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    • v.8 no.3 s.28
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    • pp.97-105
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    • 1996
  • A Stochastic line source model is developed to simulate the seismic wave field generated during the rupture propagation process along a fault plane of which length is much larger than its width. The fault plane is assumed to consist of randomly distributed slip zones and barriers and each slip zone is modeled as a point source. By combining the newly developed source model with wave propagation analysis method in a layered 3-D visco-elastic half space, synthetic seismograms are obtained. The calculated accelerograms due to vertical dip slip and strike slip line sources are presented.

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Study of flat punch indentation to semi-infinite body with lpartially constrained free surface by moire method (구속표면을 가지는 반무한체에 대한 평저펀치의 압입의 연구)

  • ;Kim, Dong Won
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.3 no.4
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    • pp.164-172
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    • 1979
  • Experimental and numerical results concerning the flat punch indentation to semi-infinite body with partially constrained free surface are presented The distributions of slip line directions are predicted by Moire fringe analysis using Vinckier's method. A mumerical study is made of the same problem by finite element method and the results are compared with the experimental results. It is shown that the contour feature of possible slip line field is similar to that of well-known Prandtl indentation sloution.

Estimation of Hardness of Indentation Made with a Conical Indenter Using Numerical Slip-Line Field Technique

  • Biswas, Arup Kumar;Das, Santanu;Das, Sanjoy
    • International Journal of Aerospace System Engineering
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    • v.7 no.2
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    • pp.1-5
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    • 2020
  • When a rigid wedge is indented in to a semi-infinite block, the material is bulged up around the wedge that is generally called lip. The previous works in this filed considered the outer profile of the lip to be linear. But, present authors observed both experimentally and with the aid of finite element analysis that the profile of the lip is not always linear, and it depends on the angle of the wedge and friction parameters. So, in this work, attempts have been made to calculate hardness of indentation for different wedge angles and friction parameters. As hardness is intrinsic property of material, consideration of either linear or parabolic lip will not be affected much. A comparative study of hardness for linear and parabolic free surface profiles of the piled up material around the cone is analyzed in this work.

Interfacial Crack-tip Constraints and J-integrals in Plastically Hardening Bimaterials under Full Yielding (완전소성하 변형경화 이종접합재의 계면균열선단 구속상태 및 J-적분)

  • Lee, Hyung-Yil;Kim, Yong-Bom
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1159-1169
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    • 2003
  • This paper investigates the effects of T-stress and plastic hardening mismatch on the interfacial crack-tip stress field via finite element analyses. Plane strain elastic-plastic crack-tip fields are modeled with both MBL formulation and a full SEC specimen under pure bending. Modified Prandtl slip line fields illustrate the effects of T-stress on crack-tip constraint in homogeneous material. Compressive T-stress substantially reduces the interfacial crack-tip constraint, but increases the J-contribution by lower hardening material, J$\_$L/. For bimaterials with two elastic-plastic materials, increasing plastic hardening mismatch increases both crack-tip stress constraint in the lower hardening material and J$\_$L/. The fracture toughness for bimaterial joints would consequently be much lower than that of lower hardening homogeneous material. The implication of unbalanced J-integral in bimaterials is also discussed.

A robust indirect vector control for the rotor time constant variation of induction motors (유도전동기 회전자 시정수 변동에 강인한 간접 벡터제어)

  • 강현수;조순봉;현동석
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.45 no.3
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    • pp.365-373
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    • 1996
  • This paper presents the effects of rotor time constant variation and the on-line tuning algorithm of the rotor time constant. If the value of the rotor time constant is set incorrectly, the IFOC (Indirect Field Oriented Control)scheme exhibits deteriorated performance according to the wrong slip command. These variation effects of the rotor time constant are caused by the slip calculator where it is known that the rotor time constant play an important role in the aligned rotor flux. Using the two torque angles (stationary torque angle, rotating torque angle), the variation of the rotor time constant is identified, and the rotor time constant of the controller is tuned to the proper value of the machine. As the result, with the proposed algorithm, the dynamics of the deteriorated IFOC system, where the rotor time constant is varied, is improved. For the purpose of the validity of this proposed algorithm, the computer simulations and the experiments have been performed and the explanation of the results is presented. (author). refs., figs., tab.

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