• Title/Summary/Keyword: Sliding wear resistance

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Properties of the Gold and Palladium-Nickel Alloy Plated Layers on Electrical Contact Materials (접점상에 입힌 Au 및 Pd-Ni 합금도금층의 특성)

  • 백철승;장현구;김회정
    • Journal of Surface Science and Engineering
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    • v.25 no.3
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    • pp.107-116
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    • 1992
  • The optimum thickness of Pd-Ni plated layers used as an electrical contact film was investigated by evaluating mechanical, thermal and environmental characteristics. The variations of morphologies and chemical compositions were studied by using SEM, EDS and ESCA. As a result of wear test, the wear resistance behavior of the gold plated layers was not changed with the sliding velocity changes. The palladium-nickel plated layer showed better wear resistance than the gold plated layer at low sliding velocity, but it showed poor wear resistance at high sliding velocity. Under the thermal condition of $400^{\circ}C$ in air, the gold thickness of $2\mu\textrm{m}$ without underplate on phosphorous bronze formed copper oxide on the surface layer by rapid diffusion of copper whereas the gold thickness of $0.8\mu\textrm{m}$ deposited on nickel and palladium-nickel underplate was stable at $400^{\circ}C$. Under the sulfur dioxide environments, the gold thickness of $0.3\mu\textrm{m}$ deposited on the nickel thickness of$ 3\mu\textrm{m}$ and the palladium-nickel thickness of $2\mu\textrm{m}$ underplate was more corrosion-resistant than the gold thickness of $2\mu\textrm{m}$ without underplate on phosphorous bronze. Under the nitric acid vapor environment, corrosion resistance of the gold film was superior to an equivalent thickness of the palladium-nickel film.

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Analysis of wear properties in Zr alloys with variation of Nb and Sn content (Zr 합금에서 Nb과 Sn의 함량에 따른 마멸특성분석)

  • Lee Young-Ho;Kim Hyung-Kyu
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.64-71
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    • 2003
  • In order to evaluate the effect of alloying elements (Nb and Sn) on the wear resistance of advanced Zr fuel claddings, sliding wear tests have been performed in room temperature air and water and these results were compared with those of commercial alloys such as Zircaloy-4, A and B alloys. As a result, the advanced Zr fuel claddings have a similar wear resistance compared with the commercial alloys. The wear resistance of the advanced Zr fuel claddings is closely releted to the content of Nb and Sn even though the effects of transition elements are involved in deforming wear properties. In the tested specimens with similar Sn content, wear volume became down to a minimum at $0.4\;wt\;\%$ Nb, then rapidly increased at 1.0 wt Nb. This behavior results in the variation of grain size with alloying contents. But Sn did not have a significant effect on the wear volume of advanced Zr fuel claddings below $1.1\;wt\%$. The relationship between alloying elements and wear behaviour was evaluated and discussed using material compatibility factor.

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Fretting Wear and Friction of lnconel 690 for Steam Generator Tube in Elevated Temperature Water

  • Lee, Young-Ze;Lim, Min-Kyu;Oh, Se-Doo
    • KSTLE International Journal
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    • v.3 no.1
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    • pp.49-53
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    • 2002
  • Inconel 690 for nuclear steam generator tube has more chromium than the conventionally used Inconel 600 in order to increase the corrosion resistance. TD evaluate the tribological characteristics under fretting condition the fretting tests as well as sliding tests were carried out in elevated temperature water environment. Fretting tests of the cross-cylinder type were done under various vibrating amplitudes and applied normal loads in order to measure the friction forces and wear volumes. Also, the conventional sliding tests of pin-en-disk type were carried out to compare the test results. In fretting, the friction was very sensitive to the load and the amplitude. The friction coefficient decreased with increasing load and decreasing amplitude. Also, the wear of Inconel 690 can be predictable using the work rate model. Depending on normal loads and vibrating amplitudes, distinctively different wear mechanisms and of ten drastically different wear rates can occur. It was fecund that the fretting wear coefficients in water were increased as increasing the temperature of water.

Friction Coefficient and Microstructure of Reaction-Bonded Silicon Carbide According to Sliding Conditons (반응소결 탄화규소의 접동조건에 따른 마찰계수 및 미세구조)

  • 김호균;김인섭;이병하
    • Journal of the Korean Ceramic Society
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    • v.32 no.7
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    • pp.825-831
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    • 1995
  • Reaction-bonded SiC-Si material was fabricated by infiltration of Si melt into a mixture of $\alpha$-SiC and carbon at 175$0^{\circ}C$ under the vacuum atmosphere. Wear properties were analyzed by ball-on-plate wear tester, changing loading weight, sliding speed, sliding time and atmosphere, Results showed that the friction coefficient was decreased with increasing load and sliding velocity. The lowest friction coefficient of 0.05 was obtained under an oil atmosphere. The analysis of the wear surface indicated that the areas wehre particles were pulled out and where free silicon particles worn out preferentially serve as liquid reservoirs to decrease the wear resistance.

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Sliding Wear Behavior of $Al_2O_3/NiCr$ Coating ($Al_2O_3/NiCr$ 코팅의 미끄럼 마멸 특성)

  • Chae, Young-Hun;Park, Byung-Hee;Kim, Seock-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1245-1252
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    • 1999
  • The sliding wear behavior of $Al_2O_3/NiCr$ coating deposited on steel(SM45C) was investigated under lubrication. The parameters of sliding wear are normal loads, coating thickness. As a result, the wear resistance of $Al_2O_3/NiCr$ coating was remarkably greater than that of $Al_2O_3$ coating. The optimized coating thickness was found to be $300{\mu}m$ to ensure good anti-wear. The bond coating played important role in decreasing residual stress. The residual stress had much influence on wear mechanism. These results were correlated with the stress state of coating and the microstructure of coating.

Analysis of Sliding Friction and Wear Properties of Clutch Facing for Automobile (Part 1) (자동차용 클러치 마찰재의 미끄럼마찰마모특성 해석(제1보 마모특성))

  • Lee Han-Young;Kim Geon-Young;Hur Man-Dae
    • Tribology and Lubricants
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    • v.20 no.6
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    • pp.299-305
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    • 2004
  • The wear properties of clutch facing materials with two different copper amounts were evaluated against the fly-wheel materials used in clutch system, such as gray cast iron and spheroidal graphite cast iron. Sliding wear tests were carried out for four different combinations with these clutch facing materials and flywheel materials at different speeds and applied loads. Results showed that the clutch facing material contained a higher copper amount had the better wear resistance. And using the gray cast iron as the counter material, clutch facing material resulted in the much lower wear rate, regardless of the copper amount. It is obvious that the wear properties of clutch facing material are influenced from the thermal conductivities of the clutch facing material and the counter material.

Analysis of Sliding Wear Properties for Arc-melted Intermetallic Compounds of Ni3Al, NiAl and TiAl (Arc melting으로 제조한 금속간화합물 Ni3Al, NiAl 및 TiAl의 미끄럼 마모특성 해석)

  • Lee, Han-Young;Kim, Tae-Jun;Cho, Yong-Jae
    • Korean Journal of Metals and Materials
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    • v.47 no.5
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    • pp.267-273
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    • 2009
  • Three types of structural intermetallic compounds, $Ni_3Al$, NiAl and TiAl, having each single phase structure without pores were produced by arc-melting process. Their sliding wear properties were investigated against a hardened tool steel. It was shown that the wear of the intermetallic compounds was hardly occurred against the hardened tool steel. TiAl compound showed the best wear resistance among them. In this case, wear was preferentially occurred on the surface of the hardened tool steel of the mating material which has higher hardness. It could be found that the wear mode on intermetallics without pores by arc-melting process was different from that on its porous layer coated on steel by combustion synthesis.

Sliding Wear Behavior of Fe-Base Norem 02 Hardfacing Alloy in Pressurized Water (Fe계 Norem 02 경면처리 합금의 고압.수중 마모거동)

  • Lee, Kwon-Yeong;Oh, Young-Min;Lee, Min-Woo;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.12 no.8
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    • pp.608-612
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    • 2002
  • The sliding wear behavior of an iron-base NOREM 02 hardfacing alloy was investigated in the temperature range of $25~250^{\circ}C$ under a contact stress of 103MPa (15ksi). With increasing temperature, the wear loss of Norem 02 in water increased slightly up to $180^{\circ}C$ at which Norem 02 showed the wear loss of 2.1mg. The wear resistance of Norem 02 resulted from the surface hardening due to the strain-induced phase transformation from austenite to $\alpha$'martensite during sliding wear. The wear loss of Norem 02 was smaller in water compared to air at same temperature because the water could be served as a sort of lubricant. The wear mode of NOREM 02 changed abruptly to severe adhesive wear at $190^{\circ}C$ and galling occurred above $200^{\circ}C$. It was caused that the strain- induced phase transformation took place below $180^{\circ}C$ while not above $190^{\circ}C$. Therefore, Norem 02 was considered to be inadequate at high temperature service area.

Wear Resistance Evaluation of Automobile Transmission Gear on Surface Modification (표면개질에 따른 자동차 트랜스미션 기어의 내마멸성 평가)

  • 박재상;류을현;김동호;김영희;박흥식
    • Tribology and Lubricants
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    • v.19 no.2
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    • pp.78-84
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    • 2003
  • The SCM420 used mainly to automobile transmission gear has problems that it costs transmission gear maker much money in carburising treatment. For this, it needs to alternate the existing material and heat treatment to new gear material and surface modification. For this, friction and wear experiment according to sliding speed and applied load was carried out to evaluate the wear resistance of two transmission gear materials with carburising SCM420 and nitrocarburising NT100, The presumed wear volume was calculated with the image processing for evaluation of wear resistance of two transmission gear materials. The results show that nitrocarburising NT100 has a distinguished wear resistance than carburising SCM420.

Microstructure and Characteristics of SiCp/Al-4.5wt%Cu-1wt%Mg Composites by Pressurized Continuous Compo-Casting (가압연속주조법에 의한 SiCp/Al 합금기 복합재료의 조직 및 특성)

  • Lee, Hak-Joo;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.11 no.1
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    • pp.71-78
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    • 1991
  • Microstructure and characteristics of the SiCp/Al-4.5wt%Cu-1wt%Mg composites fabricated by the combination of the compocasting and the pressurized continuous casting process, which is one of the processes to decrease the limitations of the size, and shops of the products, are investigated. The main results are as follows: 1) the SiCp/Al alloy matrix composites can be made continuously 2) as the amount of SiCp addition increases; (1) the degree of directional solidification of matrix structure decreases, and that of SiCp dispersion improves, (2) wear resistance improves, and especially these composites show the excellent wear resistance under the high sliding speed and high final load condition, (3) wear mechanism of these composites is changed from adhesive wear into abrasive wear, and the tendency of that becomes outstanding with increasing sliding speed.

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