• 제목/요약/키워드: Sliding contact analysis

검색결과 172건 처리시간 0.034초

고장력 볼트 이음부의 3차원 유한요소 해석 (3D Finite Element Analysis of High Tension Bolted Joints)

  • 심재수;김춘호;김동조
    • 한국강구조학회 논문집
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    • 제16권4호통권71호
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    • pp.407-414
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    • 2004
  • 공용중인 교량은 시공시에 비해 이음부재 및 볼트에 각종 하중이 작용하는 상태이고, 시공중에 결함이 발생하였거나 시간이 지남에 따른 각종 결함이 발생되고 있다. 실험적인 연구에 의해 이러한 결함들이 있는 고장력볼트 이음부의 역학적 성질을 규명하기 위해서는 많은 재비용이 필요한 실정이므로 실험적으로 밝혀내기 어려운 결함이 있는 고장력볼트 이음부의 거동과 구조적 특성을 유한요소 해석을 통하여 규명하고 차후 실험에 의한 연구시 충분한 실험결과의 예측, 시험체의 설계 및 경제적인 실험적 연구의 수행을 위한 자료를 제공하는데 본 연구의 목적이 있다. 각종 결함이 발생하고 있는 교량을 대상으로 현장조사를 하여 결함의 발생위치 및 유형을 분석하고 가장 많이 발생하는 결함을 중심으로 표준모델에 결함을 주어 내부응력 분포 및 미끄러짐 거동에 대한 해석을 수행하였다. 정상체결된 고장력 볼트 이음부 및 볼트간격, 모재두께, 연단거리, 볼트 구멍 크기, 확공에 따른 결함을 가정하여 내부응력분포에 대한 구조해석을 수행하였다. 또한 고장력볼트 이음부의 미끄러짐 거동에 대해 해석하였는데 이 해석은 대변형을 고려한 기하학적 비선형, 접촉면의 비선형을 고려한 경계 비선형, 미끄러짐에 의해 항복강도를 초과하는 부분이 생길 수 있으므로 재료적 비선형 문제를 고려하여 해석하였다. 정상적으로 체결된 고장력볼트 이음부 및 볼트 축력의 감소에 따른 미끄러짐 해석을 수행하였다.

PSO를 이용한 수동형 자기 베어링의 최적 설계 (Optimal Design for Passive Magnetic Bearing Using PSO)

  • 정현석;주영훈
    • 전기학회논문지
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    • 제59권12호
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    • pp.2319-2323
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    • 2010
  • The existing contact-type bearings using rolling or sliding require continuous maintenance due to abrasion caused by friction and are not suitable for high-speed rotation and slimming. A magnetic bearing without contact can overcome such problems but the performance depends on the allocation of magnets and the structure of bearings. This paper proposes a method designing parameters of a passive magnetic bearing to improve levitation force. The proposed method employs Halbach array as the allocation of magnets, uses particle swam optimization to determine the structure of bearings. The numerical experiment shows that the levitation force is improved by the proposed method compared with the existing one using finite element analysis.

압축력으로 인한 균열표면의 마찰접촉 해석 (Frictional Contact Analysis of the Crack Surfaces Under the Compressive Loading)

  • 김방원;김영권;이기수
    • 한국정밀공학회지
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    • 제18권7호
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    • pp.91-97
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    • 2001
  • When a body including a crack inside is subjected to the compressive forces, the crack is closed and sliding occurs on the crack surfaces. In this work, a subsurface crack subjected to a static compressive load is analyzed with the finite element method considering friction on the crack surface. The friction on the crack surface is assumed to follow the Coulomb friction law, and a numerical method based on the finite element method and iterative method is applied in this work. The result is compared with those of ANSYS and references.

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접촉상태에 있는 의 초정밀 역전방지클러치의 3D SPRAG TYPE 내구성 평가에 관한 연구 (A Study on Endurance Estimation of 3D Sprag Type Ultra Precision Reverse-Locking Clutches under Contact Condition)

  • 이상범;서정세;이석순;이태선;최중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1429-1433
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    • 2004
  • Recently, a dangerous event occurred at the field industry and mechanical system. At developed by SUNGGOK corp. a R-L clutches of a small and high capacity serves safety device from a variety environment of mechanical system, it permits transmission of driving torque form input to output shaft in both directions of rotation, but restrains any feedback torque of the driven load from rotating the output shaft in either direction. This study was carried out to demonstrate through finite element methode and durability estimation for safety of the R-L clutches without sliding during the engagement process. As results, we organized about endurance test methode when applied rated torque.

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판재 스크래치 저감을 위한 제관 라인 이송 핑거 접촉부의 설계 개선 (Design Improvement of Carrier Finger on Sheet Metal Forming Line for the Prevention of Scratch)

  • 이민;김태완
    • Tribology and Lubricants
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    • 제28권5호
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    • pp.240-245
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    • 2012
  • In this study, we developed a new carrier finger to prevent scratches in a sheet metal forming line. The developed carrier finger was designed to have a streamlined shape with a larger radius of curvature at the edges, as well as a smaller contact area. To evaluate the scratch alleviation effect, a sliding contact analysis and scratch test using the pin on a plate wear tester were conducted for both the old and new carrier fingers. The results show that, for both transverse and longitudinal movements of the strip, the newly designed carrier finger reduces both the friction and scratch depth by its streamlined shape, which decreases the pressure spike at the edge.

접촉상태에 있는 초정밀 역전방지클러치의 내구성 평가에 관한 연구 (A Study on Endurance Estimation of ultra Precision Reverse-Locking Clutches under Contact Condition)

  • 서정세;이석순;이태선;최중환;이상범
    • 한국정밀공학회지
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    • 제22권6호
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    • pp.47-54
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    • 2005
  • A dangerous event occurred at the field industry and mechanical system. At developed by SUNGGOKNANOTECH corp. a R-L clutches of a small and high capacity serves safety device from a variety environment of mechanical system, it permits transmission of driving torque from input to output shaft in both directions of rotation, but restrains any feedback torque of the driven load from rotating the output shaft in either direction. This study was carried out to demonstrate through finite element method and durability estimation for safety of the R-L clutches without sliding during the engagement process. As results, we organized about endurance test method when applied rated torque.

스틱-슬립음 발생저감을 위한 고분자 소재간 실험적 미끄럼 마찰특성 분석 (Experimental Study on Friction Characteristics between Sliding Polymer Plates for Reduction of Stick-and-Slip Abnormal Noise)

  • 이동규;박희진;박상후
    • 폴리머
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    • 제37권5호
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    • pp.642-648
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    • 2013
  • 이상소음은 고분자 판재가 상호간에 미끄럼 운동을 할 때 마찰에 의한 스틱-슬립 메카니즘에 의하여 발생한다. 본 연구에서는 실험적 방법을 통하여 이상소음을 줄이기 위하여 가전제품에 많이 사용되는 ABS, PP, MIPS, POM 고분자 소재에 대하여 ABS를 기초로 하여 소재간의 조합이 이상소음에 미치는 영향을 알아보았다. 소재간 마찰에 의한 이상소음을 평가하기 위한 실험방법과 장치를 제안하였으며, 실험변수로는 소재의 조합뿐만 아니라 고분자 판재의 표면 거칠기, 수직 접촉하중, 상대운동 속도 등을 두었다. 본 연구를 통하여 이상소음 저감을 위해서 ABS 소재와 POM 소재 조합이 가장 좋음을 알 수 있었으며, 다른 재료조합에 대한 결과도 상호 비교하였다.

프레팅 마멸 예측을 위한 알고리즘 개발 (Development of Algorithm for Predicting Fretting Wear)

  • 조용주;김태완
    • 대한기계학회논문집A
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    • 제35권9호
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    • pp.983-989
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    • 2011
  • 본 연구에서는 경제요소법을 이용한 프레팅 마멸 예측을 위한 수치적 알고리즘을 개발하였다. 반무한체 해석을 통해 사각조각면위의 균일분포하중과 탄성변형량의 관계로부터 접촉 계면의 응력을 계산하였고 Archard wear 모델을 이용해 각 격자의 마멸 깊이를 계산하여 접촉면의 형상을 예측할 수 있는 알고리즘을 제시하였다. 본 연구의 정확성을 검증하기 위해 McColl 등의 연구와 비교하였고 개발된 알고리즘을 구접촉 모델에 확장하여 그 유용성을 확인하였다. 아울러 프레팅 해석의 효율적인 계산을 위해 한 step당 사이클 증가량인 step cycle이 해의 정확성에 미치는 영향을 검토하여 step cycle 설정의 중요성을 제시하였다.

Monochromatic Image Analysis of Elastohydrodynamic Lubrication Film Thickness by Fringe Intensity Computation

  • Jang, Siyoul
    • Journal of Mechanical Science and Technology
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    • 제17권11호
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    • pp.1704-1713
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    • 2003
  • Point contact film thickness in elastohydrodynamic lubrication (EHL) is analyzed by image processing method for the images from an optical interferometer with monochromatic incident light. Interference between the reflected lights both on half mirror Cr coating of glass disk and on super finished ball makes circular fringes depending on the contact conditions such as sliding velocity, applied load, viscosity-pressure characteristics and viscosity of lubricant under ambient pressure. In this situation the film thickness is regarded as the difference of optical paths between those reflected lights, which make dark and bright fringes with monochromatic incident light. The film thickness is computed by numbering the dark and bright fringe orders and the intensity (gray scale image) in each fringe regime is mapped to the corresponding film thickness. In this work, we developed a measuring technique for EHL film thickness by dividing the image patterns into two typical types under the condition of monochromatic incident light. During the image processing, the captured image is converted into digitally formatted data over the contact area without any loss of the image information of interferogram and it is also interpreted with consistency regardless of the observer's experimental experience. It is expected that the developed image processing method will provide a valuable basis to develop the image processing technique for color fringes, which is generally used for the measurement of relatively thin films in higher resolution.

고체표면에 응축된 물 분자의 윤활특성에 대한 분자시뮬레이션 연구 (Lubrication Characteristics of Condensed Water Molecules at Solid Surface through Molecular Simulation)

  • 김현준
    • Tribology and Lubricants
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    • 제37권5호
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    • pp.195-202
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    • 2021
  • This paper presents a numerical analysis of the lubrication characteristics of condensed water molecules on a solid surface by conducting molecular dynamics simulations. We examine two models consisting of a simple hexahedral substrate with and without water molecules to reveal the lubrication mechanism of mono-layered water molecules. We perform a sliding simulation by contacting and translating a single asperity on the substrate under various normal loads. During the simulation, we measure the friction coefficient and atomic stress. When water molecules were interleaved between solid surfaces, atomic stress exerted on individual atom and friction coefficient were smaller than those of model without water molecule. Particularly, at a low load, the efficacy of water molecules in the reduction of atomic stress and friction is remarkable. Conversely, at high loads, water molecules rarely lubricate solid surfaces and fail to effectively distribute the contact stress. We found a critical condition in which the lubrication regime changes and beyond the condition, significant plastic deformation was created. Consequently, we deduce that water molecules can distribute and reduce contact stress within a certain condition. The reduced contact stress prevents plastic deformation of the substrate and thus diminishes the mechanical interlocking between the asperity and the substrate.